Jesse Gary
Analyst · BMO. Your line is now open
Thank you, Pete, and thanks to everyone for joining. I'll start off today by quickly reviewing our 2022 performance Before discussing the improving market conditions we have seen so far in 2023. Jerry will then take you through the details of the fourth quarter and full year results. And then I'll finish with an update on Grundartangi cathouse project. Turning to slide 3, 2022 was a very volatile year in the commodity markets. Aluminum prices reached 30 year highs in the spring, driving strong financial performance across Century's businesses in Q1 and Q2. However, market conditions deteriorated over the back half of the year as high global inflation was met with rising interest rates, resulting in a significant strengthening in the U.S. dollar and pressuring aluminum prices downward. At the same time, the war on Ukraine and resulting energy crisis drove power prices to unsustainable levels across the world. All totaled Century produced adjusted EBITDA of $144 million last year. In Q4 adjusted EBITDA with a loss of $12 million, which is an improvement of approximately $24 million over Q3 as the benefits of improving energy markets and cost cutting measures across our business improved results. We finished the year with strong liquidity of $245 million. Our team completed several long term projects last year, including the restart program at Mt. Holly, which returned the smelter to 75% of capacity. We also completed the first phases of our U.S. casthouse debottlenecking. programs, which increased our capacity to produce value added products by 20,000 tonnes. To mitigate record high energy prices we made the difficult decision in June to curtail our Hawesville smelter. Since the curtailment the team of Hawesville have done a good job reducing holding costs, while maintaining the assets and a condition that would allow for restart in the future. And assessing whether the conditions for resurfacing that we intend to be disciplined in our approach and we'll wait to see energy costs and LME prices reach and sustain levels that will enable the profitable operation of the smelter for the long term. Finally, we continue to focus on our most important priority to return our employees home safely at the end of each and every day. While we will never be satisfied until we achieve zero workplace injuries, our team should be proud to reduce injuries by 10% over 2021 levels. We hope to significantly improve on this trend in the coming year. Market conditions for Century's businesses have improved significantly so far in Q1 and continue to trend in a positive direction as we emerge from winter. If you turn to Slide 4, you can see the global supply demand balances remained in deficit last year. This was driven most significantly by another year of energy driven production curtailments in China, where low hydro reservoirs drove curtailments in several provinces. Global aluminum balances have now been in deficit for the last five years with the COVID impacted year in 2020 the only exception. We currently estimate that approximately 2.5 million tonnes of Chinese capacity is offline due to energy curtailments in Yunnan, Sichuan and Brizo with an additional 500,000 to 1 million tons of capacity at risk in the near term due to continued water shortages. This is now the third year in a row significant winter energy shortages in China suggesting that Chinese production may be subject to increasing seasonality going forward, as a country seems to be consistently short energy across the winter months. Given these continued Chinese production headwinds, we expect global markets to remain in deficit this year with risks leaning towards larger deficits should further removed capacity cuts and Yunan materialize or restarts in Sichuan and Brizo continue to be delayed. With global inventories averaging below 50 days, LME prices should respond favorably if additional supply curtailments confirmed. In our markets in the U.S. and EU supply deficits widened last year, its high energy prices drove smelter curtailments especially in Europe, where 50% of remaining capacity has been curtailed due to high energy costs. Fortunately, a relatively warm European winter has allowed EU energy prices to moderate somewhat. But while lower prices have helped sustain downstream aluminum demand, both spot and forward EU energy prices remain well above levels needed to drive widespread smelter restarts. As you can see from the graph on slide 5, EU energy prices remain in contango above $150 per megawatt hour, with significantly higher prices expected to return later in the year. But one of our Icelandic energy contracts does have some exposure to EU energy prices through Nord Pool, we have hedged 95% of the remaining exposure at 30 Euros. From 2024 onward we do not have any Nord Pool or other EU energy market exposure. Iceland energy markets remain well supplied in 2023 with hydro reservoirs near average levels across the aesthetic system. U.S. energy prices moderated in Q4 with Indy Hub averaging around $60 at 30% reduction over Q3. Price declines have accelerated significantly so far this year as record U.S. natural gas production, paired with increasing renewable generation and recovering coal production have combined with a warmer than average winter to drive energy prices significantly lower. Indy Hub prices are now back below pre-crisis levels for January averaging $37 per megawatt hour and February averaging $29 month today. Well spot prices have declined significantly Indy Hub forward prices remain in contango with the fourth trip approximating $41 for the balance 2023. Significantly improved supply and demand fundamentals have recently driven coal prices lower with us natural gas reserves and utility coal stockpiles now respectively sitting 17% and 40% above year ago levels. Increasing natural gas reserves and continued record production could continue to pressure forwards downward spot levels and begin to make power price hedging more attractive as we move into spring. Turning to regional premiums, strong aluminum demand in both the EU and U.S. have driven premiums higher so far this quarter with the spot Midwest premium, about $0.29 per pound, a 40% increase over Q4 levels and EU duty paid premium returning to levels above $300 per ton. This trend has continued affirmation of our long term strategy to focus our production in these two short markets, which allow us to better serve our customers and benefit from the strong premiums. As a reminder, all of our remaining Midwest premium hedges matured in Q4. So we will realize the full cash benefit of increasing premiums in both the U.S. and Europe this quarter, and going forward. One area of relative weakness in the market has been in spot billet demand. While annual contract prices have remained well above historic levels, we did experience a measurable decline in spot billet orders in November and December, as our customers look to destock their inventories. This has been buffered somewhat by relative strength in our [HPAC] markets and continued resilience in automotive demand. This destocking process appears to have bottomed in January, as we've seen increasing month-over-month orders in both February and March. We anticipate further improvement in April orders. The expected impact of this destocking process is included in our Q1 outlook on Slide 9 and Jerry will walk you through the impact on our Q4 results in a minute. Despite these near term headwinds, we continue to anticipate very constructive long term billet demand trends in both the U.S. and Europe, as electric vehicle substitution drives increasing aluminum consumption. As we've discussed in the past, electric vehicles use 200 pounds more aluminum on average than an internal combustion vehicle with an even larger increase in primary aluminum consumption. As the secondary base internal combustion engine block is replaced by value added primary aluminum intensive components like battery trays, [HPAC] and crash systems. We expect this trend to support significant long term demand expansion for primary aluminum billet and slab in the EU and U.S. Turning to operations, we saw strong and stable performance across our smelters in Q4 while also exceeding expectations on our cost and headcount reduction programs. This strong operating performance combined with production creep programs at Seabury and Grundartangi and completion of the Mt. Holly expansion project allowed us to offset a significant amount of production loss from the partial curtailment, but total shipments last year down [16,000] tonnes from 2021 levels. In the U.S., we finished our first stages of our casthouse deottlenecking projects, increasing our billet and plant capacity by approximately 10,000 tons each. We will start the next phase of these programs at 2023, which we expect will expand our total billet and plan capacity by an additional 10,000 tons each by the end of 2024. Paired with expected completion of the Grundartangi Villa casthouse by the end of this year, we should enter 2024 with the ability to sell approximately 80% of Century's total production, its value added product in the form of billet slab, foundry alloys or natural low carbon aluminum. On the raw material side, we continue to see slow decreases in coke prices in Q4 while pitch prices remain stubbornly elevated in both the U.S. and Europe. We do expect coke prices to slowly moderate over the course of this year as Chinese supply is expected to increase following the relaxation of COVID protocols. Jerry will now walk you through the quarter and our Q1 outlook.