Mike Bless
Analyst · BMO Capital Markets. Please go ahead
Thanks a lot, Pete, and thanks to all of you for joining us this afternoon. If we could turn to page 3 please. We'll give you a rundown over the last couple of months. First, we have begun to see some hopeful signs in the global macroeconomic conditions towards the end of the year. This is consistent with what you're hearing from a lot of other people, including the Fed at the other day obviously. This included an improved manufacturing activity in the U.S. and in Europe, continued strength in most other sectors and indicators in the U.S. economy, and even some optimistic signs coming out of China. There was a developing consensus that perhaps we had reached the bottom of this mini cycle, a few quarters ago. All of this, of course, was going to be supported by the U.S.-Sino Phase one trade agreement reached towards the end of the year. This thesis was mirrored in our specific markets, where we saw demand beginning to firm inventory stabilizing, meetings and signs that they could begin to come off soon a healthy contango in the forwards, product premiums that look to be firming, and this was all manifest in a rising commodity price with the consensus that it had a good deal and feel further to go. Obviously, the development of the coronavirus threw a bit of spanner in the works here. At this point, it's unclear what the near-term picture will look like, but we think it's reasonable to assume that the economic impact will be short-lived and the bounce back will be rapid. This of course, would be consistent with past similar events. Going back to the end of the year, before the virus outbreak, the environment otherwise was looking quite attractive for us. First and foremost, raw material prices were at favorable levels. Of course, the aluminum price has settled that what seemed to have been a supportable level somewhere in the mid-$280s per ton, represented a little less than 16% of the metal price, of course, metal price before the meltdown in commodities, due to the virus outbreak. Given the supply-demand dynamics in the aluminum market, we believe this was a rational level for some time and will persist. Craig will take you through the significant improvement in our results from the fall in the alumina price. As expected, we realized a good portion of it this quarter Q4 that is in our cost of sales. Other commodity prices continue to fall as all notably the coke price was down nicely Q4 versus Q3, and that trend has continued into this year. Very importantly, all the power prices to which we're exposed have continued to decline nicely. In the U.S., as you know this is the MISO data had priced the Indiana Hub to be specific. That's for the two Kentucky plants and the natural gas spot price for Mt. Holly. Also now relevant for us is the European wholesale power price, specifically Nord Pool system price. As we've been talking about for some time, one of the three power contracts for Grundartangi changed beginning in November. This was the replacement of the original power contract from the planned start-up in 1999. As a reminder, it's for just about 30% of the plant's power requirement and it runs through 2023. Again, as a reminder, the new contract is referenced to the Nord Pool day-ahead price. This is very similar to the market-based contracts we have for the two Kentucky plants, which have been so favorable for us since we terminated the old power contracts in 2013. We strongly believe the linkage will work for this contract over its term. That said, we've seen some recent volatility in European power prices. This is largely due to actions taken by the EU government to drive up the price of emissions allowances, which directly impacts the market power price. That price was at a pretty high level in November and December, but we were able to offset that impact with excellent cost control across the plants and still deliver the results we expected. Those of you, who follow those markets have seen the price come down significantly over the last couple of months. Just to give you a sense in the first quarter that day ahead price is down by more than 50% 5-0 percent from the November and December average. This will result in a nice reduction in Grundartangi's power costs in Q1 and Craig will give you the detail on all that in just a couple of minutes. We've used this opportunity recently to hedge a good part of this exposure for 2020. These forward purchases are in addition to the limited amount of forward purchases of MISO power, we put in place last year to protect the investment for the restart of fourth potline at Hawesville. As you remember, we talked to you about that in the middle of last year. Additive to this is some modest forward sales of LME and Midwest, again largely for the same purpose to protect that $40 million restart investments. The current mark-to-market position on all these positions is slightly net positive for us and Craig will give you some detail on all of this. One more time. It's important to remember that the new contract is only for 30% of Grundartangi's power requirements. The other two contracts remain fully linked to the LME. I'll give you some detail on operating performance by plant in a couple of minutes, but bottom-line all the plants performed really nicely in the fourth quarter and this has continued into the New Year. Safety performance remains really admirable across the country -- company rather. It's a result of an enormous amount of work and commitment by all of our people. Key operating performance indicators at all the plants are at expected levels and importantly have remained stable and cost control really importantly has remained tight. Let me just give you two quick examples of the cost control and how it's manifest. First if you -- when you do have the time take a look at the full year 2019 results that'll obviously they're attached to the press release you'll see that gross profit was essentially flat in 2019 versus 2018. But let me give you some detail on the moving parts that you can gain an appreciation. The commodity price fall principally the LME of course cost us $250 million of gross profit or EBITDA 2019 versus 2018. This was offset by lower alumina prices and other raw material prices of $171 million, improved power prices of $47 million and importantly a decline in controllable costs and a slight improvement in product-mix together that represented a $30 million improvement in EBITDA year-over-year. Second, really importantly you need to take a look at the company's cash flow breakeven. As those of you who followed the company for a while know we provide this to you every year. As a reminder, it's the bottom line LME equivalent level at which the company breaks even. It's net of everything. SG&A, interest expense, taxes CapEx et cetera et cetera et cetera. And when Craig gives you the data in a couple of minutes, you'll see that from 2018 to 2020 just in these couple of years, we've lowered that cash breakeven by $200 a ton. And this is even after the significant fall in 2020 of the Midwest and value-added premiums. Obviously, a fall in those two all else being equal drive up the LME equivalent breakeven. So that $200 is even more notable in our view in that context. This really excellent cost control combined with the favorable raw material environment, which I described gives us good confidence that the company is set up well to produce strong cash flow and even a slightly improved metal price environment. Okay. Let's move on and talk a little bit about Hawesville. As we told you in October the rebuild of the 4th potline is on schedule. We're in the process of starting the 112 cells right now. We continue to expect the full potline to be fully operational by the end of the quarter at which point the plant will be running at 80% of its capacity. Importantly the production process at the plant is stable. The new cell lining is performing at or better than the modeled standards with the result that the plant is producing increased levels of high-purity metal for our expectations. The decision now pending is when to begin the rebuild of the 5th potline that will obviously bring the plant back to full production. Given the dislocation in the market over the last couple of weeks we've hit the pause button for what we believe will be just a brief period of time. That said even if we started at this point starting with the rebuild you wouldn't get much production from this line even during the latter parts of the year. As you know our full rebuild of the line takes every bit of six to nine months. So as Craig will brief you when he gives you our expectations for the year we expect Hawesville to produce at 80% of capacity for the year. Moving on those of you who've been following the developments have seen good progress on our situation in South Carolina. In September, as we told you the Goose Creek City Council voted to refer to the citizens the decision of whether to form a municipal utility and that referendum was held in December and the proposal was approved. And the city is now moving through all the various detailed processes required to establish that utility. We intend to sign a contract through which the new utility would provide us with power procured from the third-party wholesale market. That's very much like we've been doing ourselves for the last couple of years for the 75% of the plant's power needs at the 50% of capacity at which we've been running it. The concept here of course is that the city utility would provide us with 100% of the power, we require to run the plant at 100% of capacity. And this would enable us to take an immediate decision to rebuild the second potline and return the plant to full capacity where it belongs. We're really excited about the prospects here. There's a lot of work still to be done. Lastly I'd just like to describe to you quickly some new initiatives on which we've been working which we think are pretty exciting. The first is as you may have seen recently Grundartangi was certified by the Aluminum Stewardship Institute. ASI performance standard defines environmental, social and governance principles and criteria and its aim is to address sustainability issues in the aluminum value chain. The certification requires successfully satisfying 59 criteria across the ESG space and of course the audits carried out by a certified third party. We're really, really proud of the enormous hard work and the commitment of the Nordural team. It puts our business in the vanguard of the primary aluminum community. Consistent with this process, we've been working to establish our low CO2 aluminum brand Natur-Al we call it and hopefully you saw our recent announcement in this regard. Nordural already has a really good reputation for quality across its European customer base and this designation will allow us to serve customers' growing interest in certified green aluminum. This is our objective at this point, to help our customers respond to their customers' requirements. At some point in the future, there could be an addition in the economic benefit to supplying this type of differentiated product. If you flip at the next page, page four, you'll see a quick representation of what some of the marketing materials look like. And when you have a chance, take a look at the first two pages of the appendix and you'll see some facts about Natur-Al, including its industry-leading direct and indirect CO2 footprint. One other new initiative, I'll just say a couple of words at this point in time and we'll talk with you about this in more detail as we move through the year. We've had a modest scrap business over the last couple of years. In essence, we've been taking a couple of our very good customers' scrap from their manufacturing processes, melting it, mixing it with prime from our smelters, of course, and giving it back to them in the form of new products. Sebree and Mt. Holly each have spare melting capability, as well as incremental capacity in their casthouses to produce more finished product and the plants can make primary aluminum. Those of you who watch these markets have seen the significant development of the U.S. scrap spreads and that makes this market very attractive for a producer like ourselves. So we'll be getting into this business at both of these plants incrementally during the year. We want to take it at a bit of a measured pace to prove we can efficiently handle the logistics and production processes involved. We're confident of success and this would add a nice recurring cash flow stream that's not exposed to the primary metal price. And with that, I'll give you to Pete, to say a few words about the industry environment.