Michael Bless
Analyst · Deutsche Bank. Please go ahead
Thanks very much, Pete. And thanks as always for all of you for joining us this afternoon. As Pete said, we are joined here in the room by Craig Conti, our new CFO. We are delighted to have him here. He has got a fantastic back ground. Great experience at ITW and before that at GE. He is going to add huge value here. We are quite confident and we’re looking forward to working with him. It's truly his -- Craig day [indiscernible] here. So we are going to give him a break. He will stay in listen-only mode for this call, but obviously you will all -- confident enjoy working with him and you will be hearing plenty from him in the months and obviously quarters to come. Okay. We can turn to Slide 4, please. I'll give you a quick rundown of the last couple of months. We think we had a really good quarter in the second-quarter. Financial results if you had a chance to have a quick look, came in consistent with our expectations and Shelly will deconstruct the numbers for you in just a minute. All the plants have been stable with strong and consistent production in that metrics and given the complexity of the capacity restart projects that are in full swing. The stability of the operations are even more important than they normally are. And I'll give you an update on the Hawesville restart program in just a minute. Peter will give you some detail on the industry environment, but in a nutshell the picture remains good both in respect to demand growth and the growing global deficit. We see this as present and continuing to the foreseeable future. The aluminum price as we talked to you about last time did come down significantly over the last couple of months. As you recall it peaked at almost $700 a metric ton after the sanctions on Russo were announced and then it slipped back to the mid 400s before recently rising again to over $500 a ton. We remain quite confident in the consensus view that the fundamental value of aluminum somewhere in the mid 300s. That's especially with metal kind of where it is right now in the low 2,000s. We further believe there should be continued downward pressure over the next couple of years, especially in the Atlantic region. That's obviously due to the recent capacity additions at Jamaica. We talked about all this and those coming in the next year or so in the Persian Gulf. As said a significant overhead, and it does remain and we and others believe once it is cleared up the price will swiftly revert to its norms. Obviously, I'm talking about the continuing curtailment of half of the world's largest aluminum refinery, Brazil as you all know. As we discussed with you a couple of months ago, we believe that physical market have quickly and attractively adjusted to alternate supply lines, at least over the recent with short and mid-term. The majority owner of the refineries as its continuing to work with the Brazilian authorities in several times over the last couple of months. The consensus of market participants has been that an agreement to allow a restart is imminent. We believe it's simply not productive to speculate at this point, but are very confident the parties will figure out a solution during the reasonably near-term. Moving onto the metal price as you know it's moved around a bit. Again, after sanctions were announced, it rose quickly to 2,700 give or take. And after that short-term pressure was relieved, it reverted back to around 2,300 and it kind of stayed in that range within a reasonably tight range for a period of time. As you know it recently come off by as much as 10%. This has been obviously wholly in concert with the sell-off of risky assets in general. If you had a look, aluminum has actually performed better than the most, if not all of the other base metals. Obviously the tariffs have been a subject to significant attention in commentary and that's given everything that’s out there, I'll just give you a quick update now. And then I'm happy to take all your questions. We have seen a very limited number of country exemptions and these have been modest in nature as you have seen. We just need to point out the points, facts here. The tariff has simply accomplished the administration's goals. If you take a step back and remember what they talked about they wanted to accomplish, there were two main parts of it. The first, was creating the condition to support the restart of U.S primary aluminum capacity. That's been accomplished. Once all the announced restarts are back online, U.S in production will be up 60%. Secondly, they wanted to ensure that the industry with the other advantages that have is competitive over the longer term. Obviously, so the U.S can maintain some amount of indigenous supply in primary aluminum. We do continue to hear some tired and misleading arguments about the U.S industry and that's I think it's just help us to take a pause here and restate some tracks. Those of you who know the industry now of course the power, the power cost is the most significant differentiator of the smelters competitiveness. Independent data have now shown consistently for the last couple of years that U.S power cost to smelters are better than -- obviously, lower than the world medium. We notice it to be true of our Kentucky plants, both the plants in Kentucky and we know this to be true of the market power repurchase for 75% of Mt. Holly's requirements. Here the administration policies have also been very helpful in providing an environment for the long-term competitiveness of the U.S fuel and electric power markets. Some people also talk about the age of the U.S smelting technology and of course this is important. What they [indiscernible] mention, again those of you saw the sector know this. What they [indiscernible] is that power usage in U.S plants is only about 10% less efficient than more modern smelters. This is more than offset by the favorable U.S power price. They also [indiscernible] mention the value of the proximity to customers in the most vibrant downstream market in the world. Bottom line the tariffs are having their intended effect and that's to allow the U.S industry to reinvest for long-term competitiveness. And bottom line this industry absolutely can be competitive over the long-term. Of course it's long as the world's excess state supported supply. We [indiscernible] flood this country and just the market. So in that concept we’re moving along to restart the idle capacity at Hawesville, as I said. We began energizing the cells in the first of the three curtailed pot lines in June, project is on track. This one in the first line here is we have described to you before is reasonably straightforward and these cells haven't been touched since we curtail the three lines in the third quarter of 2015 and thus, they don't require significant rebuilding. We continue to believe that this is the first of the three lines will be fully producing by the end of the third quarter. We are also deep in the rebuild process of the other two curtail lines as again as we told you, we have been regularly cannibalizing these lines as cells in the two currently producing lines normally sale. That's nearly all of the cells and that would be left to lines require or rebuild, it's over 200 pots, so quite a significant effort. This part of the project is also proceeding on schedule and we intend to begin restarting these lines during the fourth quarter. And we continue to believe the plant will be fully operational by early 2019. The more significant risk you won't surprise here, the most significant risk of the schedule remains our ability to hire and not qualify pot line operators. As you all know, the manufacturing economy has really strengthened across the country and that's no different in Western Kentucky. As a reminder, we talk to you about this, we have been evaluating an upgraded cell technology and the five test cells that we had online have now performed for six months. Actually it's about seven months now at levels of above the model metrics. And thus we made a decision to move forward with the technology upgrade. We do intent to break this project up into two pieces. And it's really three reasons. First is we want to mitigate any remaining technical as we think that's very well given the performance of the test cells and the longevity. Number two, we want to spread the investment over a longer period of time and most importantly what we want to make sure is that we are able to focus on the rebuild and restart activities over the next nine months. I want to get these last three lines or the last two lines after the third quarter back up and running and we don't want to risk spreading ourselves too thin. So what we are doing first is we're now rebuilding all the cells with an upgraded cell line. We'll realize some immediate benefits from that through more efficient power usage and higher metal output. And at a later time we will introduce a new [indiscernible] design. This will require some reworking of our [indiscernible] and at that point of time we will drive additional benefit in cell performance. Again, the thesis here is to mitigate risk by ensuring we can focus on what we need to get done right now. If we get those metal units back, that's where the money is expected as [indiscernible] practical. If you want to flip to Slide 5 please, just the next page. I thought it would make sense to give you a quick summary of the spending for the whole project. So if you a look here as I said, the three pot lines we’re rebuilding now and as we get again through really 2019, $50 million for those three lines. And then as we have told you there is some capital projects to go along with that and then adding in that first phase of the technology upgrade about which I just spoke, that's $25 million in aggregate. So that first phase of the Hawesville project will have a -- it does have a total budget of $75 million. Again, we will spend that through the first quarter of 2019 to get the plentiful production. And against that full budget, Shelly will give you some detail on what we actually spent in the second quarter and what we expect to spend in the next couple of quarters. We have not yet decided to schedule for the remainder of the project. It is right now, it's likely to begin somewhere into the late part of 2019, early 2020. Again, as I said, this will include the rebuild of the two pot lines that are currently producing. It will clearly be at the end of their [indiscernible] point of time. And that will require each of those being taken down for a period of time to be -- the results to be rebuild with some remaining capital projects and then importantly the second phase of the technology upgrade. So in aggregate that will be an additional $75 million in spending. $45 million for the rebuild of the two lines and $30 million for the capital projects. Most of that is the -- is at the [indiscernible] to the technology upgrade, principally the [indiscernible]. Okay. If we can just ask you to go back, one page back to Page 4, I'll just hit a couple of additional topics before passing you out to Pete. At Sebree we’ve begun restarting cells after the power equipment failure on the last day of May. If you recall that resulted unfortunately in the curtailment of one of the three pot lines at the plant. We are on schedule there for the line to be return to full production no later than the end of the third quarter. And Shelly will give you some detail on the restart spending and on the lost profit during the second quarter as well as what we expect for each of those items during the third quarter. Last topic here, turning to Mt. Holly. Those of you who followed this -- the situation know that the electric power environment in the State of South Carolina remains really, really complex. There was legislation passed at the end of June for example imposing rate reductions on Santee Cooper's partner in the sale of liquidity of projects. It also provided for a bunch of other power market reforms. And some of this we understand subject already to litigation. Santee Cooper's largest customer is already [indiscernible] to prevent Santee from recovering any portion of the sale of nuclear costs under their contract together. The legislator created near the end of June is having a committee to make recommendations concerning the future of Santee. And that committee includes -- of legislators and the governor himself. And lastly Santee Cooper continues to be running with the interim CEO and acting Board Chair, that just gives you a flavor of the complexity of the situation. We do remain absolutely convinced that a solution exists that's going to allow to the entire plan to run at some point in time, hopefully sooner or rather than later. But given the complexity of the situation at this point, our immediate focus is to preserve the current production level for 2019. While we continue to explore all the options to enable the restart of the second pot line. And with that, I'll hand it over to Pete.