Bradley Holiday
Analyst · Gilford Securities
Thanks, Tony. As Tony mentioned, the company has been through a significant amount of change over the past year, but we believe the actions we have taken position it for a return to profitability in 2012 and to generate sustainable long-term growth. One of the key actions we completed this past year was a restructuring targeted at reducing expenses by $50 million, so we could reinvest a portion in marketing to grow sales.
I would like to cover some of the details of this action, which will hopefully help you better understand the timing in our 2012 expectations. The one-time charges associated with these actions totaled approximately $17 million, most of which were incurred in 2011. A small portion of these charges will carry over into 2012 operating expenses, but we will not be excluding these charges for pro forma purposes from reported results.
Of the $50 million in savings, $35 million affect operating expense, with the remaining $15 million impacting cost of goods sold. Of the $35 million affecting operating expenses, $7 million positively impacted 2011, with the remaining $28 million impacting 2012 results.
Our targeted savings of $50 million were based on an annual operating expense projection last June of $382 million. So if you begin with this base, you would subtract $35 million in cuts, add approximately $25 million for the incremental investment in marketing spending and add approximately $8 million of additional expense related to general inflation and incremental variable costs associated with increased sales. This should result in approximately $380 million in projected operating expenses in 2012.
Now let me turn to the pro forma operating results for the quarter and full year. All of the detailed financials are attached to our press release issued today, but let me add some color on our operating results. These results will be on a pro forma basis and exclude charges for our global operations strategy, noncash impairment, restructuring, tax valuation allowances and also excludes the gain on the sale of buildings that took place during the year. A schedule is included with our press release to bridge GAAP results to these pro forma results, and I encourage you to review this schedule.
For the fourth quarter, consolidated sales totaled $154 million compared to $186 million last year. This decline was due in part to the fourth quarter launch of the Diablo Octane product in 2010, with no comparable new product launch in 2011. The U.S. represented 40% of total sales with the balance coming from our international markets.
The increase in the international mix was due primarily to the launch of the new Legacy Black line of products in Japan, in connection with their second selling season and not having a fourth quarter Woods launch in the U.S. Foreign currency rates were favorable for the quarter and positively impacted sales by $3 million. Sales in the U.S. declined 22% to $62 million in the quarter compared to $79 million last year, and international sales were $92 million, a decline of 14% compared to last year. Excluding the positive impact of currency rates, international sales would have declined 16%.
For the full year, consolidated sales declined 8% to $887 million, with 47% coming from the U.S. and 53% from our international markets. Foreign currency rates positively impacted sales by $29 million for the year. Year-to-date sales in the U.S. were $419 million, a decrease of 10% compared to the same period last year, due in part to no new Woods being introduced during the fourth quarter of this year.
International sales were $467 million, down 7% versus a year ago, largely due to the natural disasters in Japan, Australia and Southeast Asia, as well as no significant new product launch as I just mentioned. Excluding the positive impact of currency rates, international sales would have declined 12%.
For our product categories, 2011 Wood sales were $213 million compared to $230 million last year. This decrease was primarily due to the absence of a fourth quarter Woods launch and the impact of the natural disasters I just mentioned, offset partially by the successful launch of the Legacy Black in Japan. Iron sales were $208 million for the year, a decrease of 9% compared to last year. This decrease is primarily due to the fact that 2010 included the launch of the limited offering of our X-24 Hot Irons, the impact of the natural disasters, as well as a push in 2010 to sell Irons and Wedges before the groove rule went into effect.
Partially offsetting this decrease were strong sales of our RAZR line of Irons, which has performed very well this year. Putter sales were $89 million for the year, a decline of 17% compared to last year, due in part to a 4% category decline in the U.S., the adverse impact of the earthquake on Japan sales and the fact that in 2010, we launched a new platform of Putters in the White Ice line compared to a limited number of new model updates this year.
Golf ball sales for the year were $160 million compared to $180 million last year. Impacting sales was a decline in rounds played in the U.S. of 4% through November, and the fact that we did not launch any new premium models in 2011, combined with only modest investments in marketing and advertising around the brand or specific products.
Data on rounds played in other markets is not as readily available as in the U.S., but anecdotally, we understand the trends are the same with rounds played down in almost all markets. Accessories and other sales were $217 million, a decrease of 3% compared to last year, due to lower sales of packaged sets and GPS devices, offset partially by increases in apparel and footwear sales.
Pro forma gross margins for the quarter were 27% compared to 33% last year, due to unfavorable manufacturing absorption because of lower unit volumes and inventory liquidation costs in Japan, partially offset by improvement in mix and foreign currency. On a year-to-date basis, pro forma gross margins were 38% compared to 39% last year. Savings from our gross margin initiatives and a slight positive from foreign currency were offset by unfavorable manufacturing absorption due to lower unit volumes.
Pro forma operating expenses were $79 million for the quarter compared to $88 million last year, due to the $7 million in savings from our restructuring actions. Year-to-date operating expenses totaled $373 million compared to $383 million last year.
Other expense was $1 million for the quarter, $2 million favorable compared to last year, due to gains on foreign currency contracts. Year-to-date other expense was $9 million, flat compared to last year.
Turning to our balance sheet, we ended the quarter with cash of $43 million compared to $55 million last year, and we have no outstanding borrowings against our credit facility and no long-term debt. Consolidated net receivables were $116 million compared to $145 million last year due to lower fourth quarter sales, with DSOs improving to 69 days compared to 71 days last year. The overall quality of our accounts receivables remain good.
Net inventories were $233 million, down 13% compared to last year, and as a percent of trailing 12-month sales, was 26.3% compared to 27.8% last year. Capital expenditures were $8 million for the quarter, $29 million for the full year, and depreciation and amortization expense was $10 million for the quarter and $39 million for the full year.
So those are the results for 2011. At this time, we would provide the following guidance for the first 6 months of 2012, which was also included in our press release today. Net sales are projected to range from $610 million to $630 million compared to $559 million in 2011, an increase of 9% to 13%. Sales are estimated to be slightly higher in the second quarter compared to the first quarter due to normal seasonality, but could vary between quarters somewhat depending on the actual timing of shipments to our customers.
Gross margins are projected to be approximately 44%, an increase of 140 basis points compared to 42.6% in 2011. We expect margins will be positively impacted by product mix, favorable manufacturing utilization due to higher volumes and the completion of our global operations initiatives, including our new assembly operation in Mexico and our new distribution model. Partially offsetting these positives are higher costs associated with new product technology and higher raw material costs. We estimate the gross margins as a percent of net sales should also be slightly higher in the second quarter compared to the first quarter.
Operating expenses are projected to be $214 million compared to $209 million in 2011. The increase is due to a higher investment in marketing, which is skewed more to the first half of the year or the peak of the golf season, as well as higher variable costs associated with the increase in sales. These increases are mostly offset by savings from the cost savings initiatives taken in 2011. Operating expense is estimated to be incurred evenly between the first and second quarters. As you are aware, because of the effects of the tax asset valuation that was established last year, GAAP tax rates will not correlate directly with the company's pretax results.
For this reason, we will be using a tax rate of 38.5% during the year as a pro forma rate for better comparisons to 2011 pro forma results. Earnings per share is estimated at $0.40 to $0.45 compared to $0.15 in 2011 and assume shares outstanding at 84.6 million, including the dilutive impact of the company's outstanding preferred equity. CapEx for 2012 is estimated to range from $25 million to $30 million, with depreciation and amortization estimated to range from $35 million to $40 million.
One thing to note is that these estimates for 2012 do not include any adjustments for onetime expenses as we have not yet finalized plans for further profit improvement that Tony mentioned earlier.2011 results, which will be used during the year for comparative purposes, will be on a pro forma basis and will continue to exclude charges that have been noted on our financials throughout the year.
We will now open the call for questions.