Phil Horlock
Analyst · Craig-Hallum. Please proceed with your question
Okay. Well, thanks Mark. Well, good afternoon everybody and thank you for joining us today for our third quarter earnings call for fiscal 2020. Before I jump into the presentation, I'd like to give you a brief introduction on how I assess our position today. The third quarter was a difficult one. With employee concerns over the coronavirus pandemic and supplier shutdowns causing Blue Bird to close its plant for two weeks, schools were also closed and transportation employees were sheltering in place. School boards were deliberating over plans for school start in the fall and new bus orders were delayed significantly. Let me state, however, that Blue Bird is in a strong financial position with ample liquidity. We have a history of robust cash generation, a culture of winning, and leadership in growing segments, a clearly defined margin growth strategy, and an experienced team with a proven track record of delivering results and handling difficult times. And COVID-19 has not changed any of these factors. Fourth quarter volume will be up substantially from the third quarter although still significantly down from last year. The delay in new bus purchases is being driven by the uncertainty surrounding COVID-19 impact in the school classroom and consequent decisions by many school districts to extend online teaching at least through the first semester. However, when schools begin to reopen for in-classroom teaching, we expect to see increased demand to replace the aging school bus fleet and we are well-prepared to handle that. We're continuing to drive business structure improvements despite the pandemic impact as evidenced by higher unit revenue and lower costs in the third quarter, which has been a consistent pattern over the past two years. And we have taken austerity measures to preserve cash and improve profitability and our liquidity is very strong at over $100 million. Importantly, though I'd like to give better recognition to our incredible employees for their commitment and dedication put to Blue Bird during this pandemic. Despite these unprecedented challenges, I'm so proud of the positive attitude and outstanding morale of the Blue Bird team in ensuring we stay open for business and continue to deliver buses that will keep our children safe and our company healthy. So, with that introduction, let's move on to slide four and take a closer look at the state of our business. As the headline says, while we are dealing with market and industry challenges, we are confident in the state of our company as we continue to improve our business structure. The challenge that we faced during the third quarter were entirely the result of the coronavirus pandemic. As a result of increasing employee concerns and supply plant closures, we elected to close our plant in early April for two weeks. And then after reopening, we had to deal with continued supply disruption that impacted our production efficiencies causing additional overtime, rework, and expedited freight. The good news is that is now substantially behind us. With uncertainty over classroom start in the fall, the slower order intake continues through the first half of the quarter. Consequently, we have lowered our industry volume outlook for fiscal 2021 to 28,000 to 29,000 new buses from the recent highs of 34,000. It's important to note these challenges were and still remain very significant, but they're temporary and we'll get through this. We'll just have to deal with them and importantly, position ourselves to be stronger when the industry recovers. In that regard, we made a number of positive strides in the third quarter. We deployed strict countermeasures against COVID-19, protecting our employees, ensuring 100% business continuity after restarting production. We took the opportunity to move to a single production shift on June 1, and this has been a seamless transition with significant productivity and quality gains. And we'll expand the daily capacity by January 2021, enabling us to meet any bus demand increases for the second quarter of fiscal 2021. Supply chain disruptions also eased significantly as we ended the third quarter, although we do continue to aggressively monitor and address material supply risks on a daily basis. Our three-pronged margin growth strategy namely, pricing for economics, growing in alternative fuels and reducing structural costs delivered strong results again this quarter as it has for the past two years. On the cost improvement and cash generation side, in addition to the transformational structural cost reductions that we have discussed with you each quarter, we have initiated significant additional plans to achieve annualized cost savings of $15 million, mainly through cutting SG&A expenses and also cash preservation actions totaling a further $40 million in the second half of fiscal 2020. I will cover this in more detail later. And finally, I can tell you that our production slots are filled for the balance of the fiscal year and fourth quarter unit sales are expected to be more than 40% higher than in the third quarter. All in all, we are facing up the challenges of COVID-19. And importantly, we're positioning Blue Bird to be stronger and more efficient when demand recovers. Let's now turn to Slide 5 and review the key financial results. Not surprisingly and as most companies are reporting, our third quarter financial results were significantly impacted by COVID-19 and were down from last year. At about 1,950 buses, our unit sales were down 1,472 units from last year. That's a decline of 43%. Now about 500 units of that decline were a result of the two-week plant shutdown that we were forced to take. Similarly, net sales of $189 million were 39% below last year. But on a positive note, our average bus selling price was a substantial 9% above last year at $92,700 per unit. That growth in selling price is a cornerstone of our margin growth strategy and it's working. Adjusted EBITDA of $12.5 million was $16.6 million below the same period last year, more than accounted for by the lower unit sales. Importantly, the third quarter profit was only $200,000 below the second quarter, despite selling 650 fewer buses and incurring additional copper-related costs of about $4 million in the third quarter. This is strong evidence that our business structure continues to improve and that our plans are working and delivering results. Adjusted free cash flow for the quarter was $30.3 million negative compared with $1.7 million positive last year. The adverse change from last year is primarily explained by lower trade working capital, as we ran with higher inventory throughout the quarter to protect the supplier disruption together with lower adjusted EBITDA. Our trade working capital position and adjusted free cash flow will improve significantly in the fourth quarter as we run down our raw material inventory. Consistent with the decline in adjusted EBITDA, adjusted net income and adjusted diluted earnings per share were down $40 million and $0.53 respectively from last year. Operationally, there were three significant results in the second quarter that bolstered our profits and are the cornerstone of our margin growth strategy. First, at 47% sales mix for alternative-fuel-powered buses, we beat last year's third quarter record by one point. I am really pleased with that result in a down market and we remain the undisputed market leader in the fastest-growing segment of the business. Second, we saw earlier that the pricing we took in July 2019 to recover economics is holding and is a key contributor to our $7,300 increase in average unit per selling price versus last year. I should also add that we took additional pricing at approximately 1% across all buses earlier this month. Third, our transformational initiative to reduce structural costs, encompassing purchase material, bus design and manufacturing are delivering ongoing savings and are on track. And finally, with liquidity at $102.5 million at the end of the third quarter, we are in a strong position to weather the COVID-19 pandemic. Overall, the third quarter was extremely challenging with COVID-19 entirely responsible for the lower volume and supply disruption. However, I am very pleased with our team's underlying operating accomplishments that will improve our business structure and importantly make us stronger going forward. Let's take a closer look now at our alternative-fuel bus sales performance on slide 6. Despite the adverse impact of COVID-19 and slowdown in bus orders, our mix of alternative-fuel-powered buses remained strong at 48% of our bookings and firm order backlog the same as last year. Our market share is as strong as ever in this segment and is presently running at 64% for the fiscal year through June. Now as a measure of our strength in this area let me provide you with a market share breakdown by fuel type. We are number one in propane with 75% market share. We are number one in gasoline with 58% market share. We are number one in electric with 51% market share, and we are number two in compressed natural gas with 46% market share having sold just 12 fewer buses than a competitor. Now that's what I call leadership across the Board. Significantly 291 customers have purchased or ordered alternative-fuel buses from us for the first time ever this year. That's on top of more than 400 customers who tried our new alternative fuel options last year for the first time. Importantly, our alternative-fuel powered buses have enabled us to conquest new business from our competitors, bringing 113 new customers to the Blue Bird family so far this year. These are compelling facts. And with the higher customer loyalty we achieve from these products, it's a great endorsement of our exclusive alternative fueled buses the Blue Bird brand and importantly our dealer network. So far this fiscal year, we have either sold or have firm orders in hand for more than 160 electric buses and we expect more to follow with all the customer interest we are seeing for the newest addition to our alternative-fuel lineup. Now there's a lot of interest and buzz around electric-powered vehicles be it buses, be it trucks or be it cars. But there's a lot of hype too from companies that haven't delivered a single product to date. Well that's certainly not the case at Blue Bird. We are building and we're delivering electric buses today and have been doing so for the past two years. We are the broadest EV range in the industry with Type A, Type C and Type D offerings and we are number one in market share this year. We are very excited about our electric bus growth opportunities going forward. Looking ahead, the vast majority of the VW mitigation funding is still ahead of us too and will help us boost sales over the next three years or so with many states earmarked it specific funds for school bus purchases. We are really pleased with the success we've had so far with our propane and electric buses from the funds that have been issued. So in summary, I'm very proud of our strong and undisputed leadership position on alternative fuels. We have the best partners, we have the best products and they're exclusive to Blue Bird. And with less than 15% of school districts having purchased an alternative fuel powered school bus today, we have plenty of runway ahead for continued growth in this area. So let's now change gears and turn to slide 7 and spend some time looking at the profit improvement and cash conservation initiatives that we launched specifically to address the COVID-19 pandemic. As the left box shows, we are implementing a cost reduction plan to generate $15 million in annualized savings. The savings comprise of two key elements; an approximately 15% reduction in SG&A costs, targeting compensation and benefits and organizational restructuring. We have already begun this process and expect to have this wave of annualized cost savings substantially in place by the end of this month. The second element comprises of the annual savings in production related costs with a movement to a single production shift, which was implemented in June. As mentioned, both initiatives are expected to increase profitability by $50 million annually going forward. Turning to the right-hand box. Actions conserved cash totaled $40 million and will be realized by the end of this fiscal year. First, we have shifted our capital spending plan to well below last year's level and below our original plans. Second, we have been successful in securing early payment for sales to a large fleet that otherwise would have covered as a receivable for several months. That's a great effort by our treasury team. And third, we have implemented a number of compensation and benefit-related reductions, including pension payments and payroll tax deferrals and lower income tax payments. As you will see later, these fiscal 2020 cash austerity initiatives are a significant contributor to the strong adjusted free cash flow outlook for the fourth quarter. These are ongoing initiatives to partially address the impact of COVID-19 on profitability and cash today and we will continue to update you on our progress. So I'm now going to turn it over to our CFO, Jeff Taylor, who'll take you through our third quarter financial results in more detail, then I'll be back later to cover the fiscal 2020 full year outlook and wrap up the formal presentation. Over to you, Jeff.