Kelly Hibbs
Analyst · the factors that may cause the actual results to differ from the results anticipated, please refer to Boise Cascade's recent filings with the SEC. It is now my pleasure to introduce you to Kelly Hibbs, Senior Vice President, CFO and Treasurer of Boise Cascade. Mr. Hibbs, you may begin your call
Thank you, Nate. Wood product sales on the second quarter, including sales to our distribution segment were $536 million, compared to $594.6 million in second quarter 2021. As Nate mentioned, Wood Products reported a segment EBITDA of a $167.8 million down from EBITDA of $227.9 million reported in the year ago quarter. The decrease in segment EBITDA was due primarily to lower plywood sales prices, as well as higher per unit labor, wood fiber, and other manufacturing costs due in part to lower plywood and EWP sales volumes. These decreases were offset partially by higher EWP sales prices. BMD sales in the quarter were $2.1 billion down 2% from second quarter 2021. BMD reported segment EBITDA of $161 million in the second quarter compared to segment EBITDA of $212.3 million in the prior year quarter. The decrease in segment EBITDA was primarily driven by lower sales volumes and a gross margin decrease of $44.5 million resulting from commodity price declines offset partially by margin improvements for both EWP and general line products. Turning to Slide 5, our second quarter sales volumes for I-joists and LVL were down 8% and 3% respectively, compared to the second quarter 2021. EWP volumes were impacted by veneer availability, labor shortages and transportation constraints during the period. In addition, inbound transportation issues for Webstock negatively impacted I-joists production early in the second quarter. Pricing in second quarter for I-joists and LVL were up 10% and 8% respectively compared with first quarter 2022. Looking forward we expect low double-digit sequential price increases in third quarter 2022 reflecting further benefit from pricing actions taken early this year. Turning to Slide 6, our second quarter plywood sales volumes in wood products was $281 million feet compared to $338 million feet in second quarter 2021. Plywood sales volumes decreased primarily as a result of downtime related to the replacement of an existing dryer at our Chester South Carolina plywood facility, as well as staffing shortages at our Western Oregon plywood facility. The 569 per 1000 average plywood net sales price in second quarter was down 35% from second quarter 2021 and down 17% sequentially. Thus far in the third quarter plywood price realizations are approximately 17% below our second quarter average. Moving to slide 7, BMD second quarter sales were $2.1 billion down 2% from second quarter 2021 driven by a sales volume decrease of 4% offset partially by a sales price increase of 2%. By product line commodity sales decreased 27%, general line product sales increased 24% and sales of EWP increased 59%. Gross margin dollars decreased by $44.5 million in second quarter compared to the same quarter last year, resulting from decline in commodity prices offset partially by margin improvements for both EWP and general line products. The gross margin percentage for BMD was 13.9% down 170 basis points from the 15.6% reported in second quarter 2021. BMDs EBITDA margin was 7.6% for the quarter down from the 9.8% reported in the year ago quarter. BMDs sales pace thus far in third quarter remains strong and supply chain and product availability constraints have eased. In addition, the BMD team continues to manage their inventories well, as evidenced by the very good gross margin results in the second quarter in the face of falling commodity products pricing. Moving to Slide 8 and 9. These slides show the decline in composite lumber and panel pricing during second quarter 2022 has downside price risk created hesitancy across the marketplace. Pricing has shown signs of stabilization in recent weeks, but we expect future commodity product pricing will continue to be volatile in response to economic uncertainties. I'm now on Slide 10. We finished second quarter with $1 billion of cash. Our total available liquidity at June 30 was approximately $1.4 billion, which reflects our cash and availability under our committed bank line. We had $445 million of outstanding debt at June 30, 2022. Excluding acquisitions we expect capital expenditures in 2022 to total approximately $100 million to $120 million, included in our capital spending range is funding to complete BMD organic expansions in Ohio, Kentucky, and Minnesota, replacement of a dryer at our Chester South Carolina veneer and plywood plant and initial veneer equipment related spending at the Chapman Alabama facility. We reduced our 2022 capital spending range as availability of Engineering and Construction resources, and timing and availability of equipment purchases continued to delay execution of our capital project initiatives. Consistent with last quarter our effective tax rate is expected to be between 25% and 27% in 2022. As I will discuss in more detail shortly on July 25, we use $517 million of cash on hand to fund our acquisition of Coastal Plywood. After the acquisition our balance sheet remains strong and flexible with cash and liquidity in excess of $500 million and $850 million respectively. In addition, our board recently approved a $0.12 per share quarterly dividend and authorized the repurchase of an additional 1.5 million shares under our common stock repurchase program. This brings our total authorization to approximately two million shares. We're not obligated to purchase any shares and there's no set date that the program will expire. The share repurchase increase is a housekeeping measure that affords us more flexibility to opportunistically repurchase shares in the future as we deem appropriate. Turning to Slide 11, we're pleased to have completed the acquisition of Coastal Plywood on July 25, for a purchase price of $517 million including estimated working capital at closing of $27 million, we funded the transaction with cash on hand. The acquisition includes two plywood manufacturing facilities located in Chapman, Alabama, and Havana, Florida. These facilities have a combined plywood capacity of approximately 530 million feet. For tax purposes, the acquisition is structured as an asset sale and is expected to provide an estimated net present value tax benefit from step-up between $65 million and $75 million. Turning to Slide 12, the addition to these facilities will improve our ability to support housing construction in the Southern and Eastern U.S. The Chapman facility will provide incremental stress rated veneer to eliminate utilization constraints in our Southeast EWP facilities, and also provide an avenue to further grow our EWP production capacity. The Havana facility will improve our mix of specialty plywood products and is well positioned geographically to support plywood demand in the Southeastern U.S. Turning to Slide 13, we expect the acquisition to be EPS accretive in 2022. Coal supply wood had a three year average EBITDA excluding 2021's extraordinary financial results of approximately $50 million. Once fully integrated into our system, we anticipate this acquisition to provide a mid-cycle EBITDA benefit of approximately $80 million. To achieve these results, we plan to make capital investments of approximately $50 million into our Southeast operations over the next three years. Approximately half of that spending will be for improvements at our existing mills in Florien and Oakdale in support of veneer for EWP, while the other half will be for veneer equipment at the Chapman facility and investments to expand EWP capacity at our Alexandria and Thoresby facilities. We anticipate that by the end of 2023, the addition of these facilities into our integrated system will increase our LVL billet capacity and plywoods capacity by 5% and 34% respectively from 2021 levels. By the end of 2025, we expect our LVL billet capacity to have increased by 12% from 2021 levels. In addition to the benefits already discussed, this acquisition also provides a platform for further growth in our BMD segment, additional penetration of EWP products into multifamily and light commercial applications and further product development in mass timber applications. I'll turn it back over to Nate to discuss our business outlook.