Dan Fisher
Analyst · Morgan Stanley. Please proceed with your question
Thanks, John. And I echo those sentiments. And in addition to thanking our amazing manufacturing teams, I also want to thank our customers, our suppliers and logistics providers for their collaboration to maintain our industry's ability to serve consumer demand. Last and certainly not least, I have to applaud both our HR leadership and our environmental health and safety professionals. This is an unprecedented time, and they have not missed a beat in helping to keep our Ball family safe. Earlier this year, during our previous call, I set the stage for 2020 and beyond. My comments focused on demand growth, still water shifting to cans, new customer contracts in North America, our ability to serve market growth in advance of new capacity additions, hiring and training to serve growth, operational excellence, aluminum supply, new product introductions and our sustainability progress to position Ball as a partner of choice. Those near-term external forces have focused additional time and energy to adapt to new safety protocols. Our team's desire to execute on each of these important initiatives has not wavered. We recently announced approval of our science-based targets to reduce our carbon emissions, as well as those of our value chain and also achieved ASI Certification across our European operations, both industry firsts and vitally important, to positioning Ball and our packages as a partner of choice for sustainability. Today, my goal is to provide as much information and transparency into our near-term operating environment as possible, while encouraging all of you to focus on our long-term plans and prospects for growth, which even under the current environment, we feel strongly that aluminum packaging will continue to benefit from the sustainability tailwinds we benefited from entering the pandemic. Across our global operations, our teams have been nimble and collaborative. From the onset of the pandemic, daily calls with management, Global Presidents, supply chain sales, operations, HR and corporate support teams have kept everyone informed, supported and aligned with local and regional mandates and focus on the best outcomes possible for our colleagues and our customers from a safety and business continuity perspective. Across our supply chain, we have supported one another, shared best practices when necessary, align procedures for managing brief periods of downtime when a customer supplier or Ball have experienced COVID cases in our operations. We are thankful that our employees impacted by the virus are on the mend or back at work, following the recovery. Today, we continue to manage sporadic operational disruptions as well as tremendous growth, complexity and incredibly tight supply/demand conditions, particularly in North America. Consumer behavior varies by region. In North America, consumers are able to access multiple shopping channels, stock up and store bulk packages of our product. This led to a short-term surge in beverage can demand, as those occasions that occurred at the on-premise and convenience channels shifted to the at-home or off-premise channels. While this trend has diminished somewhat in April, we generally expect higher-than-anticipated volumes to continue until such time the on-premise begins to open up. The biggest challenge for us will be supplying such demand, until we can get our additional capacity online. The additional challenge we faced is that the volume is coming largely from more traditional packs for home consumption, and that has not been the focus of our capacity adds in the short-term. In Europe, volume remained relatively normal throughout the quarter, safe for Southern Europe, including Turkey, where relatively more beverage containers are consumed on-premise and on-the-go than in other regions due largely to the tourism trade, and the Nordics where the usual cross-border transactions were curtailed due to travel restrictions. In April, we are seeing those trends continue, and we're turning our attention to what consumption patterns might be impacted further in Russia, where areas like Moscow have been quarantined far later than most of Europe. In South America, we saw seasonally strong demand through early March across the region, followed by a significant slowdown in Brazil and Paraguay. To give context, we saw an approximate 60% decrease in canned shipments in Brazil in the last two weeks of March alone, due to the temporary closing of many of the smaller grocery stores, gas stations and convenience stores, where over 60% of beverage cans are purchased. In April, those trends continued, although over the past two weeks, we have seen an improvement closer to an approximate 20% to 30% decline as some of these stores have reopened. Chile and Argentina have been much more resilient, given that nearly 85% of cans are purchased for the off-trade. From a segment operating performance perspective, Ball's North American segment earnings were up 24%. Favorably negotiated customer contracts, operational improvements across the network and volume growth benefited the quarter and were partially offset by hiring costs associated with new manufacturing lines ramping up in the second half of 2020 and mix associated with certain can sizes sold through the convenience store channel. As previously announced, line additions in our existing Rome, Georgia and Fort Worth, Texas beverage can manufacturing facilities as well as our new two line specialty beverage can plant in Glendale, Arizona are on track to come online in the second half of 2020 and the first quarter of 2021, respectively. As of today, we're still moving forward with our plans in the Northeast with an expected start-up in the second half of 2021. Despite C-store traffic slowdown in April, which has limited growth in the energy drink category and higher costs associated with the pandemic to support self-isolation protocols when needed, I fully expect strong at-home consumption trends across most categories and earnings momentum across North America in 2020 and beyond. In our EMEA segment, despite the negative demand trends resulting from the pandemic in Italy, Spain and France, we were able to operate our facilities nearly continuously across the segment during the quarter. We thank our colleagues across Europe for their dedication and ability to support 5% volume growth during the quarter, while managing various country mandates. Our volumes remain strong in Russia, the U.K. and Egypt, while we saw upper single-digit declines in Southern Europe, the Nordics and Turkey. First quarter EMEA segment earnings were down slightly due to 2 million of euro earnings translation headwinds, higher freight and warehousing costs due to sales demand shifts by region and intermittent line downtime late in the quarter and absorption associated with integrating the Turkish and Egyptian operations into this segment. We remain focused on long-term growth opportunities and are leveraging the segment's plant network to add lines to our existing facilities, in preparation for our customers' installation of additional can filling lines. Due to recent travel restrictions between European countries, certain projects have shifted to the right slightly and will not impact our near-term customer commitments. Historical quarterly comparisons for our EMEA and other non-reportable segments have been adjusted accordingly to reflect the company's existing facilities in Cairo, Egypt and Manisa, Turkey, being consolidated into the EMEA segment and out of other non-reportable. Turning to our Southern American segment. First quarter earnings were down slightly, driven by regional customer mix and the abrupt contractions in Brazilian demand in late March. Ball is the largest producer of beverage cans in South America with nine plants in Brazil and one each in Chile, Argentina and Paraguay. Even with our plants in Chile, Paraguay and Argentina continuing to operate, we expect our second quarter South American segment operating earnings to be down meaningful year-over-year. It is important to note that this is a seasonally slower quarter, and our team is staying close to our customers and managing our assets and costs appropriately to ensure the best outcome. As we look forward, Brazilian consumers are beginning to see gas stations and convenience stores reopen near their homes, and we will closely monitor their ability to make purchases. The company's Myanmar, India and Saudi beverage can manufacturing results continue to be reported in other non-reportable. The plants continue to operate and were similarly impacted by intermittent downtime in late March and early April. In addition, other includes a 20 million P&L investment to stand up our aluminum cup business. In summary, global beverage can demand momentum continues in the majority of regions where we operate. Our teams are actively hiring to support our anticipated growth in North America and are focused on maintaining and supporting our skilled labor base across our other operating regions. Thank you again to all of our teams around the globe. And with that, I'll turn it over to Scott.