Don Newman
Analyst · KeyBanc. Please go ahead
Great. Thanks Bob. Turning slide 5, continued delays and 737 MAX production and strong macro headwinds driven by COVID significantly impacted our Q2 results. They're expected to create continued challenges in the near term as well. As a team we remain focused on what we can control keeping our employees healthy, de-risking our business by managing costs and staying in lockstep with current demand and by being recovery ready. Before I cover the results by segment there were a couple of significant non-cash charges at the corporate level. These charges were driven by the current economic environment and were required by generally accepted accounting principles or GAAP rules. First, we took a $287 million charge for a partial goodwill write down at our forged products business which remains profitable and with good long-term growth prospects. The second charge, totaling approximately $100 million dollars is related to valuation allowances for our deferred tax assets including net operating loss carry forwards or NOLs. The valuation reserve was triggered under GAAP rules largely due to the goodwill impairment charge. The valuation reserve does not impact cash taxes paid. We have substantial tax attributes including NOLs which we expect to provide a tax shield from U.S. federal taxes for years to come as we return to profitability. These charges do not reflect the positive long-term growth and profitability potential we see in the underlying business. We also recognized pre-tax charges for debt extinguishment for the partial redemption of our 2022 convertible notes and for further restructuring and severance actions. In aggregate these totaled approximately $40 million. Excluding these charges adjusted EPS was a loss of $0.02 per share. This is better than our prior guidance range for an adjusted EPS loss of $0.07 to $0.17. While business conditions did deteriorate with revenues down nearly 30% year-over-year we work diligently to control our costs and deliver already melted materials from inventory. Moving on to our segment results, AA&S' second quarter revenues were down 14% versus prior year. Declines in commercial aerospace and energy were partially offset by growth in defense, electronics and HRPF conversion services. From a business unit perspective sales grew modestly in our specialty alloys and components business, declined somewhat at our STAL's JV and we're meaningfully lower in our specialty rolled and standard stainless products businesses. AA&S segment operating profits declined in the second quarter versus prior year as the impact of lower volumes at our SRP and SSSP businesses caused cost under absorption challenges. Lower raw material prices created a negative surcharge timing mismatch and stainless scrap prices declined causing a decrease in related inventory values; partially offsetting these negatives were lower production and overhead costs both from our aggressive facility idling efforts and from significant back office cost reductions. We also sustained reduced losses from the A&T Stainless JV. Shifting to the HPMC segment revenue is declining nearly 45% year-over-year, primarily driven by commercial aerospace OEM production decreases at both our specialty materials and forged products businesses. The medical and energy markets decline considerably in response to the COVID pandemic while defense market sales increased due to demand for naval nuclear and missile materials. Segment operating profits decreased due to lower volumes and associated manufacturing costs under absorption. Cost savings efforts largely related to the facility idling schedule and reduced overheads help to offset the cost inefficiencies and work down inventory levels. Let's turn to slide 6, for a look at current liquidity, cash flows and our capital structure. As a leadership team we spent considerable time working to ensure that ATI has the best possible capital structure and ample liquidity to weather any storm and even thrive on opportunities to create value represented. In the second quarter, we continue to take decisive and prudent actions to maximize liquidity levels and preserve our ability to strategically invest and grow our business over time. In the quarter, we took the opportunity to further manage debt maturities including a small over-allotment in July we issued $291 million of new convertible notes, redeeming $203 million or more than 70% of our 2022 convertible notes. The new convertible notes carry a lower cash interest rate 3.5% versus 4.75%, have a higher conversion price $19.76 per share versus $14.45 per share, provide for more flexible cash settlement options and are callable after three years. In addition, we exercise a low interest rate $100 million term loan option under our ABL facility that would have expired at the end of the second quarter. These steps all have favorable impacts to our liquidity profile and are part of our continuing efforts to opportunistically improve our debt maturity schedule. Today our next significant debt maturity is now three years away April 2023. We ended the second quarter with approximately $1 billion of total liquidity including approximately $540 million of cash on hand and $460 million of available capacity on our undrawn ABL revolver. Further, we see opportunities to add incremental liquidity by optimizing existing collateral to support the ABL borrowing base even as we convert inventory and receivables into cash through our initiatives. From a managed working capital standpoint, we made great progress in the second quarter. To that end we reduced inventory levels by $78 million in the quarter. Well, in some cases that meant lower cost absorption due to selling from inventory rather than producing, it was a healthy trade-off for cash generation. We also maintained our discipline of producing to customer orders to avoid creating stranded inventory. While we made good progress reducing inventory in Q2, we expect this favorable managed working capital trend to actually accelerate in the second half of the year. Now let's turn to slide 7 and talk about Q3 and full year 2020 expectations along with some initial thoughts on 2021 and beyond. Similar to my comments on the first quarter call the uncertainty around end market demand particularly for commercial aerospace and the pace of recovery makes it very difficult to predict ATI's revenues beyond the next quarter with any level of precision. Therefore we are still unable to accurately estimate full year 2020 EPS. We can, however, better predict near-term demand and earnings as we have better visibility into firm customer orders and understand the timing and impact from our cost savings plans. The assumptions laid out in our initial 2020 guidance and updated in May are still relevant guide posts today. Our current view on these items have evolved over the past three months. First 737 MAX production did restart at a low rate in the second quarter as predicted. Given the ongoing recertification process and as reported by Boeing last week the plane's production rate will remain low for the balance of 2020. Second, while nickel prices improved in the second quarter, they're still below our original range of $6 to $6.50 per pound and over the past few weeks average prices have been above $6. With the likely third quarter 2020 average prices higher than second quarter but below prior year levels. Finally, with regards to the impact from COVID we've seen significant and continued deterioration in the business conditions as a result of this pandemic. The current U.S. resurgence and continued worldwide spread has had and will likely continue to have a pronounced negative impact on the end markets we serve. We continue to pursue reductions as we adjust our cost structures to the new demand expectations while maintaining critical capabilities and remaining recovery ready. On our Q1 earnings call, we announced 2020 cost reductions of between $115 million and $135 million. It was a decisive response to a rapid change in demand, focus on what we could control. Those efforts continued in Q2 and we have increased our 2020 cost savings targets by $25 million or 20%. This brings our range to between $140 million and $160 million for calendar 2020. Additional plant idlings, employee furloughs and severances and tighter cost controls all aligned with our lower production requirements drove the increase in the range. Across both segments we expect our initial cost savings to ramp up to the full annualized run rate in the third quarter. The second quarter's additional savings amount of $25 million will reach run rate in the fourth quarter. These will help to mitigate the deteriorating market conditions expected in the back half of 2020. All of these cost reductions improved decremental margins in the downturn but the structural savings also expand margins in the upcycle. To that end we expect 40% to 50% of these cost reductions to become permanent. As a result of these poor market conditions we expect to lose between $0.62 and $0.72 per share on an adjusted basis in the third quarter. This estimate assumes marginally higher decremental margins than experienced in Q2 due in part to accelerating jet engine revenue decline rates, lower production levels and unfavorable product mix. We assume a 0% tax rate in the quarter. Due to our significant efforts to reserve cash, we are maintaining our 2020 full-year free cash flow guide to generate between $110 million and $140 million. This excludes U.S. defined benefit pension contributions. Looking beyond the third quarter we expect some modest improvement in the fourth quarter primarily outside of commercial aerospace. We also anticipate meaningful improvement in 2021 particularly the back half of the year. This is due to the end of the destocking at our jet engine customers, orders better aligned to increasing leap engine production, the full impact of our cost savings initiatives and improvements from our shared gains, new business and margin enhancement actions; partially offsetting these improvements is the likely continued de-stocking in the airframe supply chain. We are aligned with our customers on the longer term industry view, echoing their belief that commercial aerospace production rates will take three to four years to recover to 2019 levels with narrow bodies returning more rapidly than wide-body aircraft. However, it is likely that ATI's other end markets will improve more quickly and in the case of defense continue to grow. That coupled with the ATI specific benefits that I outlined a moment ago will help our company to mitigate lingering commercial aerospace softness. I will now turn the call back over to Bob to add some closing comments.