Rich Harshman
Analyst · Buckingham Research. Please go ahead
Thank you, Scott, and welcome to ATI. It's great to have you on board. Good morning to everyone on the call or listening via the internet. Third quarter 2017 operating results were consistent with the outlook provided during our second quarter earnings call in July. The commercial aerospace ramp remains on track and ATI continues to expand revenues and operating margins as a result. Third quarter 2017 financial results were impacted by a non-cash goodwill impairment charge related to our cast products business. This charge was required as part of adherence to accounting standards and was based on interim business testing completed in the third quarter. We continue to have a robust titanium investment castings demand pipeline, and we remain confident in our plans to materially improve the businesses financial performance in 2018 and over the next several years. Excluding the goodwill impairment charge, ATI's operating results were as expected in the third quarter. Revenue grew by 13% compared to the third quarter 2016, operating profit of $54 million or 6.3% of sales more than double versus the prior year. Net loss including goodwill impairment charge was a $121 million or a $1.12 a share, excluding goodwill impairment charge we recorded a net loss of about $8 million or $0.07 per share. Taking a quick look at our two business segments, High Performance Materials & Components or HPMC segment results were driven by continued strong sales of our next generation jet engine products. The power of the mix is readily apparent as we're consistently generating double digit operating margins and strong year-over-year margin growth. As we've said, the long-term aerospace production ramp remains on track and should continue to provide a powerful tailwind over the next several years albeit with some quarter-to-quarter variation. The Flat Rolled Products or FRP segment operating loss of $7 million was primarily due to out-of-phase raw material surcharges related directly to a steep decline in raw material prices, particularly ferrochrome and nickel experienced earlier in the year. The need to raw material cost variation impact, we continue to strengthen business results to increase sales of high value aerospace and oil and gas products, while continually improving and optimizing our processes. In addition to stronger operating performance, we remain focused on identifying opportunities, to better utilize our world-class Flat Rolled Products asset to generate improved business results and ultimately sustainable profitability. Turning to Slide 4, this six quarter view of our HPMC segment results clearly demonstrates the impact of the jet engine ramp up on our business and its financial results. Our commercial jet engine product sales increased 13% versus the prior year consistent with the second quarter's growth rate. While these increases have a positive impact across the HMPC segment, our forgings business benefited significantly as sales increased 26% in the third quarter compared to the prior year, consistent with the year-to-date growth rate in this business. Aerospace growth also has a significant positive impact on segment margin. The product mix benefits our evidence in the segments year-over-year financial results as our 11% sales gain translated into a 31% improvement in operating profit. In the third quarter, 39% of our jet engine products sales were related to next generation engine, helping to improve our operating margin by 180 basis points versus the prior year. This is due to the continuing growth and demand for our differentiated specially alloys, including powder alloys and for a high value forge parts and components, including our iso and hot-die forge parts. This margin growth built on impressive year-over-year gains in the prior two quarters. Year-to-date, we have consistently delivered double-digit operating margins and have an increased HPMC segments margins by nearly 400 basis points when compared to the same 2016 period. Our success in meeting increasing aerospace customer demand levels has not come without a significant amount of preparation and hard work. As I stated earlier, our castings business continues to face short-term headwinds, which in part led to the goodwill impairment charge in the quarter. Despite the non-cash charge, the outlook for this business is strong as we move into 2018 and beyond. We remained very positive about the long-term opportunities to supply our aerospace customers with a broad range of specially materials, forged parts and finished components including titanium castings. Outside of the aerospace market, we saw year-over-year demand increases in several other strategic markets including oil and gas, electrical energy, and construction and mining equipment. The construction and mining equipment industry has been challenged by lower overall global demand levels over the past few years and demand for ATI's forged parts has contracted as a result. Beginning in the first half of 2017 and continuing in the third quarter, we've seen modest increases in demand for forged products as major construction and mining OEM customers begin to experience demand increase for their equipment. Turning to Slide 5, ATI is an industry leader in complex nickel, titanium and specialty alloy powders used in aerospace applications. We continue to develop our capabilities and grow our capacity to meet our customers increasing needs for advanced powder materials with enhanced performance characteristics while making -- while maintaining desired strength in thermal properties. Today, we manufactured our powder alloys in two Pennsylvania facilities. Both facilities, one producing nickel based powder alloys, and one producing, titanium based powder alloys are operating at full capacity. These advanced powder products are used within ATI's vertically integrated capabilities and by our aerospace customers to make rotating jet engine parts via the powder to isothermal forged processes, and by our customers for used in their added manufacturing processes. Looking forward, we anticipate significant industry demand growth for advanced powder materials required to satisfy higher aircraft production and for emerging additive manufactured parts and components. To proactively meet this growing demand for complex powder products, ATI has recently taking several strategic actions. We designed and built an all-new nickel and super alloy powder production facility on one of our existing manufacturing sites in North Carolina. This facility is currently in the final stages of the industry and customer qualifications. We expect to complete important qualifications by the end of this year and early in 2018 and for this operation to begin contributing to ATI's profitable growth in the first half of 2018. In addition, ATI's Board of Directors recently approved an $11 million expansion of our titanium alloys powder capabilities. This new standalone facility will primarily produce standard grade aerospace titanium alloy powders such as 6-4 titanium. When complete in early 2019, the facility will enable profitable growth supported by strong demand from the aerospace market. Finally, this summer, we announced the joint venture with GE Aviation to further developing novel manufacturing process that eliminates the traditional melt step used prior to converting base material to powder form. This initial pilot scale R&D facility will be located on our existing Richburg, South Carolina site and will focus on scaling up production of the GE developed process over the next several years. ATI's powder alloys especially those isothermally forged at ATI's forging operations are significant driver of ATI's current and future profitable growth opportunities. Individually, each of these facilities and technologies is meaningful for ATI and for the aerospace industry as a whole. Taking together, we believe that these investments provide ATI with the best array of technical capabilities and manufacturing processes along with the capacity needed to serve the growing aerospace industry demand and in the future growing demand for other strategic and markets as well including ATI's additive manufacturing of parts and components on our own. Turning to Slide 6, third quarter 2017 FRP segment sales were relatively in line with the first two quarters at $356 million. We achieved this consistency despite lower raw material surcharges in the second and third quarters versus the preceding quarters. Essentially, higher sales volume and product mix improvements were offset by raw material surcharge decreases in the quarter. Looking at demand levels, we saw a growth in several of our major end used markets including an ongoing recovery in oil and gas and an increase in aerospace sales. We will touch on these in little more detail in a moment. Our Flat Rolled Products segment operated at a loss of $7 million or 2% of segments sales in the third quarter. This segment is profitability for the year-to-date nine months period and will be profitability for the full year 2017, although great progress has been made in returning this business to profitability after several years of significant losses. Work remains to achieve our objective of sustainable profitability in this segment regardless of raw material price fluctuations and trade policy. In the third quarter, falling raw material prices primarily for ferrochrome and nickel resulted in out-of-face surcharge conditions where higher cost materials sold at lower surcharge based selling prices due primarily to the length of the product manufacturing cycle. A steep decline in raw material prices earlier in 2017 resulted in the loss in the third quarter. Looking ahead, raw material prices have improved and we expect fourth quarter results to benefit accordingly. Flat Rolled segment results are continuing to show the benefits of our significant cost reduction efforts and operating improvement initiatives, including those enabled by the hot rolling and processing facility or HRPF. We believe that this trend will continue and we expect our Flat Rolled Product segment will be modestly profitability in the fourth quarter 2017. Turning to Slide 7, we continue to make progress on our journey to ensure that our Flat Rolled Products business achieved sustainable long-term profitability growth in operating earnings and cash flow. Net of the raw materials issue, the segment continues to make progress towards its goals by focusing on items within its control. We spend time each day in our factories looking for specific improvement initiatives that will each move the productivity needle. I call out a couple of these initiatives on this slide as examples of our ongoing focus on continuous improvement and manufacturing cycle time reduction. Each of these projects involves a team of ATI people focused on specific process issues that can generate significant improvement once completed. These teams take great pride in solving complex challenges and improving the operations in which they work. In the interest of time, I won't cover the specific of each example, but you can be assured that we will maintain our laser focus on continuous improvement and on producing high quality products in the most efficient way possible. As we’ve previously discussed, our HRPF is a game changer for ATI. This facility gives us the ability to produce a whole new range of high value products, such as 48-inch wide nickel sheet with coil-sized shape and consistency that is quickly being recognized as a benchmark in the market place for its superior quality attributes. Turning to two strategic markets for our Flat Rolled Products business, we continue to demonstrate our capabilities in the high value products to new and existing customers in the aerospace in oil and gas markets. In aerospace, we have ongoing qualification efforts for our titanium and nickel business alloy products at several OEMs and tiered suppliers. In many cases, our innovative product solutions allow customers to reduce long-lead times on critical materials and lower their overall cost. In oil and gas, Flat Rolled Products largest end market, we continue to experience a gradual recovery based on increased customer demand, related to higher and more stable oil prices. Additionally, we have enhanced our competitive position by leveraging the HRPF capabilities to produce new ATI products. As an example, we've recently received a sizable order for nickel alloy products for use in a Middle Eastern project requiring extreme corrosion resistant material. The HRPF enabled the business when due to its ability to tightly control material tolerances, allowing the customer to generate a higher product yield from the same amount of ATI supplied material. In addition, we continue to work with several potential customers on conversion opportunities that can meaningfully increase the utilization of our industry leading HRPF and generate significant cash flow. Since our second quarter update, two potential conversion projects have moved from the evaluation stage to the trial stage. We expect to conduct several trials in the fourth quarter and we will communicate more information as soon as we are able. Here is Pat DeCourcy to comment further on our third quarter results. Pat.