Rich Harshman
Analyst · Buckingham Research. Please go ahead
Thank you, Dan. Good morning to everyone on the call or listening on the Internet. The first-quarter 2016 results reflect the current positions of our two business segments. Our High Performance Materials and Components segment is well positioned for profitable growth over the next five years, driven primarily by strong and growing demand from commercial aerospace. We are committed to making the tough decisions to return our flat rolled products segment to sustain profitability. This requires the business to be repositioned and restructured and to be more focused on differentiated products that have higher technical barriers to entry and serve markets that are global with attractive long-term growth prospects. The commercial aerospace ramp for which we have been preparing is upon us. We saw the beginning of improving sales and operating performance in the first quarter 2016 results. ATI sales to the aerospace and defense markets grew 12% in the first quarter of 2016, compared to the fourth quarter 2015. Breaking that growth rate down by specific end markets, sales to commercial aerospace market grew approximately 20%, with jet engine sales growth of nearly 15% and airframe sales growth of nearly 30%. Sales to the defense market were down approximately 17% in the first quarter due primarily to the timing and shipments of our products for naval nuclear applications. I believe that ATI has opportunities to grow and diversify our position in serving the defense market. We are taking actions to better focus our technical and product capabilities on these opportunities. For all of ATI, first quarter sales to the aerospace and defense market reached 52% of total ATI sales, compared to 41% of sales for the full-year 2015. Jet engines accounted for 28% of first-quarter sales, airframe represented 16% of first quarter sales and sales to government Aerospace and Defense were 8% of sales. As expected the oil and gas, chemical and hydrocarbon processing industry represented the largest drop in sales as low demand from these markets continues. Oil and gas sales were good during the first half of 2015, largely due to shipments of nickel alloy plate for a large pipeline project. However, demand from the oil and gas market fell dramatically throughout 2015 and we expect demand to remain low throughout 2016. There are a few bright spots in oil and gas. Aging wells continue to require enhanced or recovery techniques that use our nickel-based alloy products and demand is stable from long planned subsea projects that use our materials. We're optimistic about the opportunities for growth and the chemical processing and the hydrocarbon industry over the next several years. In the US, low prices and consistent availability of natural gas liquids from shale is expected to drive growth in the petrochemical market. Domestic and foreign companies continue to evaluate plans to build CPI plants in the US to diversify their geographical portfolio where secure long-term supplies of affordable feed stock exists. In addition, the global hydrocarbon refining industry is expected to see substantial growth as demand for gasoline continues to grow particularly in Asia. Looking at the High Performance Materials and Components segment, sales were $493 million in the first quarter, up approximately 8% compared to the fourth quarter of 2015. 73% of segment sales were to the aerospace and defence market. Operating profit while still far below longer-term expectations increased by nearly 40%, compared to the fourth quarter 2015. Segment operating profit was 5.9% of sales and on an adjusted basis, segment operating profit in the first quarter of 2016 was 6.9% of sales, excluding return to work costs related to the new USW labor agreement and nonrecurring operating costs of the Albany, Oregon and Lockport, New York facilities during the labor agreement transition. Product mix improved through increased sales of next-generation jet engine advanced materials. Sales of nickel-based alloys and specialty alloys increased by 8% and sales of titanium and titanium alloys increased by 17%. Sales of our precision forgings increased 15% driven almost exclusively by growing demand for jet engine components and airframe forgings. While strong growth is expected in 2016 and over the next five years, sales of our titanium investment castings were lower than expected in the first quarter, due to challenges and ramping production of new parts. Turning to Slide 5 and our Flat Rolled Product segment, the transition to a smaller more agile cohesive efficient and profitable Flat Rolled Products business requires tough decisions. The pain for our company and employees is unfortunately necessary to help secure the future of our Flat Rolled Products business. As we have said many times, we believe in US manufacturing. We know it is difficult for US manufacturer to compete in global commodity markets, particularly when significant global overcapacity exists and such products as commodity stainless sheet and grain oriented electrical steel. During the first-quarter 2016, the markets for most of our Flat Rolled Products were similar to the weak business conditions that existed in the fourth quarter of 2015. To the extent, that demand and base prices improved it was only marginally. The price of nickel was below $4 per pound for large part of the first-quarter and while it is now slightly above this level, it remains low relative to the last 10 years to 15 years. As a result, surcharges did not recover the cost of raw materials and much of the Flat Rolled Products shipped in the first quarter. As announced last December, we idled our Midland, Pennsylvania commodity stainless steel melt shop and sheet finishing facility in the first quarter, due to poor business conditions and the lack of profitability in producing many commodities stainless sheet products. Also consistent with our December announcement, we ended melting grain-oriented electrical steel products in the first quarter and just last week began to idle our grain-oriented electrical steel finishing facility. During the week of March 13, we began a transition as our USW represented employees return to work. As a result of these actions, manufacturing costs were unusually high and asset utilization was lower throughout the first quarter in our Flat Rolled Products segment. We recorded a $9 million severance charge in the first quarter of 2016 for the reduction of approximately one third of Flat Rolled Products salaried workforce through the elimination of over 250 positions. The actions we have taken and any additional actions in the future are designed to return our flat rolled business to profitability and position the business for sustainable profitable growth in the future. Some of the inefficiencies in high-cost realized in the first quarter will negatively impact the second quarter results. However, we expect to see meaningful reduction of operating profit losses in the second quarter and further improvement as we move throughout the second half of 2016. Specifically, we expect to achieve better productivity and asset utilization rates increased shipments and lower overhead costs. Also we expect an improved product mix due to new HRPF-enabled products and we are focused on eliminating unprofitable products. As a result of these actions, we expect flat rolled products segment to be modestly profitable in the second half 2016. In addition, a trait case covering stainless steel sheet and strip was filed this past February. The International Trade Commission has made a preliminary announcement that the domestic case indicates material injury allegedly due to unfairly traded imports from China. Chinese imports had moderated between 5000 and 8000 tons a month through February of this year, but imports surge back over 10,000 tons in March. Turning to Slide 6 flat rolled products is being positioned for sustainable long-term profit growth, albeit as a small business. The business will focus on differentiated products with significant technical barriers to entry and less on products, which have been highly commoditized. We sell most of our differentiated products globally. We are often asked as ATI flat rolled products focuses on markets and products that require technical and manufacturing leadership, what will the business look like. Our strategic vision is depicted on the bottom of the slide from a market standpoint. In this stable we compare flat rolled products top six markets in 2015 to our 2020 strategic forecasts. We expect oil and gas chemical processing and hydrocarbon processing industry to remain flat rolled products largest end market with growth in HPI and CVI complementing improved demand from the oil and gas market over the next five years. The biggest change in the flat rolled products market as you can see is aerospace and defence, which moves from number six to number two. This is due to the expected growth in demand for our flat rolled alloys, our new HRPF capabilities and our ability to sell more flat rolled products to the same jet engine and airframe customers that are already strategic customers of ATI. We are now capable of providing a broader portfolio of products to these OEMs. We also see demand growth from the automotive market. We completed the exit strategy for most commodity auto exhaust alloys with the idling of the Midland operations. We continue to provide specialty grades for auto exhaust applications. Global demand for our engineered strip and precision rolled strip products remains robust particularly in Asia. Demand for our nickel-based and specialty alloys for automotive applications continues to grow. These products are required for higher heat engine applications, which are growing as a result of growing use of single and double turbocharged engines. I’d like to turn to Pat DeCourcy, our ATI’s Chief Financial Officer for discussion on cash flow, liquidity, and retirement benefits. Pat.