Richard J. Harshman
Analyst · Cleveland Research
Thank you, Dan, and thanks to everyone for joining today's call. First quarter results were consistent with our expectations as strong secular growth continued in our key global markets and demand improved moderately from the domestic GDP-sensitive markets for our short-cycle products. Total revenues grew 10% compared to the first quarter 2011. Two big revenue growth drivers were increased demand from the aerospace and construction and mining markets. Looking at each of our key global markets, first quarter 2012 sales to the aerospace and defense markets were $436 million or 32% of sales compared to just under 29% for the full year 2011. Sales to the oil and gas chemical processing industry markets were $277 million or 21% of sales. Sales to the electrical energy market were just under $150 million or 11% of sales. Sales to the medical market were approximately $60 million or 4% of sales. In addition, we are seeing strong growth in demand from the construction and mining markets, with sales of approximately $105 million in the first quarter or nearly 8% of sales. Finally, first quarter direct international sales were approximately $510 million or nearly 38% of sales compared to 35% for the full year 2011. As a result of continued strong growth in demand from these key global markets and the addition of high-performance forged and cast components, sales of our high-value differentiated products increased to 80% of total ATI sales in the first quarter 2012 compared to 72% in the first quarter of 2011 and 78% for the full year of 2011. Looking at performance by segment. In our High Performance Metals segment, first quarter sales increased to $581 million, a 46% increase compared to the first quarter 2011, and 11% higher than the fourth quarter of 2011. Segment operating profit increased to $104 million or just under 18% of sales. In addition, the addition of ATI Ladish was accretive to the first quarter 2012 earnings per share. I'm pleased with the progress being made so far, in achieving the opportunities and synergies from adding the capabilities of ATI Ladish. Comments from our OEM customers regarding ATI's unique integrated supply chain capabilities have been positive. We continue to see significant new opportunities in our key global markets as a result of these integrated capabilities. On a pro forma basis, sales of our high-performance forged and cast components increased 26% compared to the first quarter 2011. First quarter 2012 High Performance Metals segment operating profit was negatively impacted by approximately $6 million in higher raw material costs, primarily nickel, which did not align with the raw material surcharges due to the length of the production cycle and the rapid decline of nickel prices in the latter half of 2011. We do not expect this issue to have a significant negative impact in the second quarter 2012. Demand for our exotic alloys was weaker than expected as the nuclear energy market balances supply demand dynamics with the shutdown of reactors in Japan, refueling cycles for operating reactors and the timing of construction of new reactors being built in several areas of the world. In our Flat-Rolled Products segment, while first quarter 2012 sales and operating profit declined compared to the first quarter of 2011 due to lower raw material surcharges, lower volumes for most products and lower base prices for standard stainless products, sales increased 5% and operating profit more than doubled compared to the fourth quarter 2011. The significant operating profit improvement from the fourth quarter of 2011 to the first quarter of 2012 was due primarily to a 29% increase in shipments of our standard stainless products as demand and base prices from the U.S. GDP-sensitive markets improved moderately. Sales of our flat-rolled high-value products continue to benefit from strong demand from the aerospace and oil and gas markets. Shipments of our nickel-based alloy sheet and plate were strong to the oil and gas market due to large projects. Shipments from many of these projects were completed in the first quarter of 2012, and we expect orders later in the second quarter from follow-on projects, with related shipments to benefit volumes and margins in the second half of 2012. We're making progress in improving the performance of our Engineered Products segment. First quarter 2012 sales increased 15% compared to the first quarter of '11, and increased 5% compared to the fourth quarter of 2011. First quarter 2012 segment operating profit was, however, impacted by $1.5 million of startup costs related to our new fabricated components business located in Bolingbrook, Illinois. Capital expenditures were $70 million in the first quarter, primarily related to construction of our hot rolling and processing facility, which is progressing on schedule and on budget. This project, which is scheduled for completion in late 2013, with commissioning occurring during the first half of 2014, is expected to significantly improve the cost structure, capabilities and growth opportunities of our Flat-Rolled Products business. Our Raleigh, Utah titanium sponge facility achieved an important milestone in March, with the completion of the standard grade qualification or SQ process. Titanium sponge produced at the Raleigh facility can now be applied to many products used for aerospace airframe, medical and industrial applications. Production volumes are increasing and costs are decreasing, with stable input prices for both titanium tetrachloride, or TiCl4, and magnesium, higher production rates and improved plant efficiencies, we expect to produce more sponge at lower cost in 2012 than in 2011. From a historical perspective, the Raleigh facility is part of our growth strategy to expand ATI's presence in the aerospace market, both aero engine and airframe and to grow our medical market business. When the secular trend toward more titanium-intensive airplanes powered by innovative new jet engines began to evolve a few years ago, it became apparent that the industry needed an integrated source of diversified advanced titanium products from a geopolitically secure and stable area of the world. The Raleigh titanium facility investment and capabilities is a growth enabler for ATI and an important part of many of our long-term agreements in the aerospace and medical markets. In addition to our new titanium sponge facility, since 2004, ATI has added titanium primary melt and remelt capacity with our 2 new plasma coal hearth melt furnaces, we now have 3 qualified PAM furnaces. ATI remains the world's only PAM qualified producer of rotating quality titanium products for jet engines. Nickel-based alloy primary melt and remelt capacity has also been added. The most recent additions are 2 new state-of-the-art electroslag remelt, or ESR, furnaces at our Latrobe, Pennsylvania facility that were completed ahead of schedule, on budget and began operating in March of this year. We built and qualified the largest and most powerful press forge and radio forge in our industry. Our upgraded lawn products continuous rolling mill is the most modern and most versatile of its kind in the world. We acquired Advanced Powder Capabilities. We acquired ATI Ladish that has leading advanced capabilities for isothermal and hot die forging. And ATI Ladish also adds advanced titanium investment castings to our long list of leading capabilities. These investments, capabilities and needed capacities are available and qualified now and are providing growth opportunities to meet the current and projected strong demand growth from our key global markets over the next several years, especially the aerospace, oil and gas, and energy markets. Our ability to manufacture industry-leading mill products, near net shapes and forged and cast components made from mission-critical metallics, such as titanium and titanium alloys, nickel-based alloys and superalloys, specialty alloys and zirconium alloys positions ATI with a unique supply chain and diversified product portfolio that provides value to our customers and creates value for our shareholders. As we look to the remainder of 2012 and to the next 3 to 5 years, we continue to believe in the strong secular growth trends for our key global markets. ATI is very well-positioned to benefit from this growth due to the investments we have made in both new products and new and enhanced manufacturing capabilities. We have identified and targeted nearly $2 billion in potential new annual revenue growth within the next 5 years, from the secular growth expected from our key global markets and from our new manufacturing capabilities and our innovative new products. For example, this morning, we announced the long-term sourcing agreement with GE Aviation for the supply of Rene 65 Alloy, a future-generation nickel-based alloy. This alloy was developed by ATI in collaboration with GE Aviation. The short time involved in the development of Rene 65 is unprecedented. It took 4 years to develop this cost-effective disk quality product for use in jet engines that are operating at increasingly higher temperatures. By comparison, it took about 7 years for our ATI 718Plus alloy to move from design to qualification to use in a jet engine. The Rene 65 Alloy development process illustrates the value that our integrated aerospace supply chain brings to new product development. The real-time technology exchange among GE Aviation and ATI's mill products and isothermal and closed-die forging technical experts significantly compressed the development time. In addition, the power and capabilities of our new titanium and superalloy forging facility, which has the largest and most powerful press forging in advanced open die forging equipment in our industry, are critical capabilities required to forge this metallurgically complex alloy. Once in mill products form, Rene 65 Alloy can be forced into engine components by ATI and other forgers in the GE supply chain. The role of advanced alloys in materials and improving fuel efficiency and reducing emissions in aero engines is related in large part to the increased efficiencies enabled by higher operating temperature. Other [ph] running engines demand components capable of withstanding the higher operating temperatures without sacrificing performance. New generations of advanced alloys are replacing incumbent alloys to achieve the necessary performance. New advanced nickel-based super alloys and powder metal alloys are being specified for use in the hot section of jet engines. Through our innovative new alloys, such as ATI 718Plus alloy, Rene 65 alloy and our nickel-based powder metal alloys, ATI is significantly improving our position and content on legacy, next-generation and future-generation jet engines. ATI 718Plus alloy permits engine operating temperatures that are hotter than the standard 718 alloy. Rene 65 alloy is stronger and permits operating temperatures that are hotter than 718Plus alloy and powder metals are the most complex alloys and are used in the hottest sections of jet engines. ATI 718Plus alloy and Rene 65 alloy are both being specified today and shipments of both new alloys are growing. In addition to the Rene 65 sourcing agreement, we recently signed long-term agreements to continue and extend our position as a major supplier of certain titanium alloy and nickel-based superalloy products to a jet engine OEM. This continuing business grows with the market. LTAs for new alloys provide greater -- growth greater than the market as the new alloys are specified for legacy, next-generation and future-generation jet engines. In addition, these new alloys do not cannibalize our position in the standard jet engine alloys. We also recently signed new long-term agreements for titanium alloys to continue our position with 2 of our major customers who make medical equipment and medical devices. Looking at the global oil and gas and chemical process industry markets, while volume growth was realized, revenue from this market was relatively flat in the first quarter of 2012 compared to the first quarter 2011, due to significantly lower raw material surcharges and indices due primarily to lower nickel prices and scrap. Our downhole oil and gas products remain in high demand. The shift in the U.S. from natural gas drilling, due to the low prices of natural gas, to oil drilling has had little impact on activity levels or product demand. We see continuing strong demand for these products and we have a solid order backlog for the remainder of 2012, for our nickel alloy and specialty alloy products for downhole applications. In the first quarter of 2012, we had strong demand from large nickel-based alloy-clad flow line projects. Due to project completions, we may see a temporary decrease in demand for these projects in the second quarter, however, we expect major oil and gas project awards for our nickel-based alloys and nickel-moly alloys in the second quarter with delivery in the second half of 2012. Demand for our duplex alloys for offshore development applications remains robust. Our super duplex and duplex grades were recently qualified by a major oil and gas production company for offshore applications, making ATI one of 2 global duplex alloy suppliers qualified by this producer. This qualification positions ATI to receive orders later this year for a major offshore project. We continue to extend the ATI brand in the oil and gas market. An ATI oil and gas materials technology seminar was conducted in Houston in April. Over 50 of the top engineers in the downhole industry, including key material decision makers from the top oilfield service companies attended the seminar. Turning to titanium demand from the industrial market, we expect second quarter 2012 Flat-Rolled Products segment industrial titanium shipments including our Uniti conversion to remain consistent with the first quarter, due primarily to project award delays. These big projects are still out there. We expect to see several projects awarded in the second quarter with shipments beginning in the third quarter. The list of projects includes desalination projects and projects related to electrical energy and oil and gas markets. Although macroeconomic challenges and uncertainties remain, we remain cautiously optimistic about 2012 and strongly optimistic about the growth opportunities over the next several years. ATI's diversification, focus on differentiated growing global markets, continued commitment to new product and technology development and focus on cost reductions and manufacturing efficiencies are important to our growth strategies. While secular growth trends in our key global markets remain intact and leading economic indicators are getting better, short-cycle market recoveries remain sluggish as the unemployment rate in the U.S. remain high. The U.S. consumer confidence index remains low, at least from an historical context. U.S. economic policies and regulatory environments remain uncertain and concerns remain about the impact of the sovereign debt crisis on the Euro-zone economies and about the level of GDP growth in both the U.S. and China. In our High Performance Metals segment, we expect to benefit from strong demand, growth in demand from our key global markets, a full year of results and increasing synergies from ATI Ladish, a lower cost structure at our Raleigh titanium sponge facility, additional premium titanium melt capacity and the growth in demand for our new products. In our Flat-Rolled Products segment, we expect the benefits from several upcoming large projects in the oil and gas and chemical processing industry markets, including desal projects, to begin in the third quarter of 2012, a delay of about one quarter. For the second quarter, we expect Flat-Rolled Product volume to be good with a less favorable mix of high-value products due to the gap in demand from these major projects. We expect to win a meaningful share of these major titanium and nickel-based alloy projects and our quality and delivery performance to these customers for previous projects is among the best in the world. For our standard stainless products, higher volumes provide stable operating schedules and lower conversion costs. However, base prices, while moderately higher than the end of 2011, remain low and are being impacted by low-priced imports and low domestic GDP growth. In our Engineered Products segment, we see continued growth in demand for our tungsten-based products and our industrial forgings, especially from the oil and gas and construction and mining markets. As we take a balanced view, we continue to expect revenue growth of at least 10% in 2012, compared to 2011, and expect 2012 total segment operating profit in the range of 13% to 14% of total sales. We will now open the lines for questions. And Keisha, may we have the first question, please?