Don Young
Analyst · Seaport Global Securities. Your line is open
Thank you, John. Good afternoon. Thank you for joining us for our Q3 2015 earnings call. I will provide comments about the business and our performance and John Fairbanks, our CFO will present the financial details of our third quarter, update guidance for 2015 and provide initial guidance for 2016. We will conclude the call with a Q&A session. We would like to start by announcing that we have chosen Statesboro, Georgia as the site for our second manufacturing plant. Our team ran an elaborate selection process that initially included international and domestic alternatives before we narrowed the list to potential sites in the Southeast part of the United States. We evaluated several attractive sites in Georgia and South Carolina. In the end, Georgia, Bulloch County and the City of Statesboro provided the best combination of incentives and operating features. The 43 acre site is served by rail and provides excellent access to the ports of Savannah, Charleston and Jacksonville. The City of Statesboro and the surrounding region is served by a well-developed technical education system, featuring Ogeechee Technical College, East Georgia State College. In addition, the region is home to a strong, available workforce and will provide Aspen with secure, low-cost utilities and good access to critical raw materials. Building on the momentum of the successful execution and start-up of line 3 in our East Providence manufacturing facility, we are confident we will deliver the first phase of plant two in a similar manner. The plant two project represents another critical building block to the long-term development of Aspen Aerogels following our IPO in 2014 and a successful start-up of the third manufacturing line in East Providence in 2015. With respect to Q3 operations, product revenue resumed its growth with a continued ramp up of line 3. Q3 product revenue grew by 26%, compared with Q3 2014. Sales were particularly strong in the U.S. and European refinery and petrochemical sectors, offset in part by weakness in the Latin American market, which we expected. In addition, our subsea work remained robust during the quarter. We believe, we are in a strong commercial position through 2015 and for the first half of 2016, but are being careful about predicting results for the second half of 2016 for both Company and macro factors. At the Company level, there are two items of particular interest. The first point relates to our subsea business. We had a record subsea year in 2014 with a revenue level of $13.8 million. We are poised to break that record in 2015 with subsea revenue expected to exceed $20 million, which will also result in unusually high ASPs for 2015 and especially half for the second half of the year. We have a strong value proposition in this business and are winning virtually all of the most thermally challenging subsea flowline projects. We believe, however that the size of the subsea business for Aspen Aerogels in a normal year is approximately $10 million and we expect 2016 to be a more normal year. The second Company-specific point relates to the large South Asian petrochemical project that we have been discussing for several quarters. The project has required an average of approximately $4 million per quarter of product since Q2 of 2014, and as anticipated will taper off after Q1 2016. With the end of this specific project, we anticipate that this customer's orders will level off in the range of $1.5 million to $2 million per quarter for the remainder of 2016, a move from approximately $16 million during 2015 to a level of approximately $10 million in 2016, with the majority of the impact occurring during the second half of the year. We're also facing the macro headwinds related to the depressed energy market leading to an industry wide reduction in capital projects. This influence has been at work on the industry for more than a year, but has not had a dramatic impact on us to date. We know however, that insulation work tends to come towards the end of a capital project and we are gauging the impact of this flywheel effect as we look out to the second half of 2016, and for a company that exports approximately two thirds of its product, the continued strength of the dollar is a negative factor. While we are confident in our outlook through 2015 and for the first half of 2016, the combined impact on our 2016 plan of the decreased volume from two 2015 revenue drivers, namely subsea and the South Asian project result in a need to replace approximately $20 million of revenue before we can achieve growth in 2016. These Company-specific factors coupled with a challenging macro environment are the reasons why we are conservative in our revenue outlook for the second half of 2016. On the flipside, over 70% of our revenue is derived from the downstream market where critical reliability and maintenance work is essential to safety and high utilization rates for our end-users. Many downstream end users favor lower oil and gas prices. This revenue is derived from refinery, petrochemical and LNG work and these markets remain strong for us. In fact, we commenced shipments to a project for an LNG receiving terminal in Thailand this quarter with expected revenue over the next two quarters of $5 million. This represents our first large scale LNG project win. Our lead times remain long and while the weak upstream energy market has led to delays and cancellations of projects within our commercial pipeline, we remain confident in our outlook for the remainder of 2015 and for the first half of 2016. Our team is focused on deeper penetration of our existing accounts and extra push towards ongoing maintenance activities and the emergence of our LNG project business in order to compensate for the completion of the South Asian petrochemical project, the return to normal levels for our subsea business and the macro headwinds. We would also benefit from being able to build a higher level of finished to goods inventory and to restock our distribution channel. As you know, we've been operating with low levels of finished goods inventory for many quarters, which in turn has led to long lead times for our distributors and end-users. We believe we will be able to do several things more effectively with a higher level of finished goods inventory. Maintenance work in refineries and petrochemical facilities occurs, day in and day out and relies on a ready supply of materials. If our products are not immediately available, the engineer will use incumbent products. We know we've missed maintenance business in 2014 and 2015 as the result of this scenario and believe that a higher level of inventory and a better stock distribution channel will help to mitigate the situation. Another benefit of higher levels of inventory is that it permits us to take longer runs on our manufacturing lines without the need for frequent changeovers. With limited inventory, we've been in a made-to-order mode of operation that results in lower yield and throughput and therefore lower revenue and gross profit. A higher amount of finished goods inventory also enables us to expand short-term business interruptions, such as the recent CO2 disruption or the unusual winter weather that we experienced during 2015. Finally, a higher level of inventory will allow us to gain traction in additional markets where our products have unique value and will enable us to diversify our end markets over time. Before, I turn the call over to John, I would like to comment on a couple of operational issues we experienced during the third quarter. The first point relates to the CO2 industrial gas disruption that we disclosed in our Form 8-K filing on September 22, with the associated revision to our 2015 financial guidance. As we described at the time, we received a force majeure notification from our primary CO2 industrial gas supplier as the result of a temporary feed-gas issue, impacting several CO2 facilities in the North-eastern United States. We lost $1.45 million of revenue, 2 gross margin points, and $848,000 of adjusted EBIT as the result of the CO2 disruption. In the short term, we are seeking additional sources of supply for our CO2, and as discussed, we believe a higher level of finished goods inventory will help mitigate such disruptions. Over a longer period of time, our second manufacturing plant will enable a diversification of manufacturing sites and allow for a broader array of industrial gas suppliers. The second operational point relates to the lower than expected gross margin reported for the third quarter. As we discussed two margin points were directly related to the CO2 disruption. In addition, we experienced two yield related issues early in the third quarter. First, we qualified a new source for Pyrogel batting with a goal to diversify our supplier base. We initially experienced reduced yields when running the new batting, but have since seen steady improvements. Our yields on these materials are now approaching plan. Second, we targeted a 16% increase for 2015 in the throughput of our Cryogel product. We achieved our targeted throughput, but experienced lower than planned yields at the advanced production rates. We're making steady progress towards balancing the throughput and yield goals and have well-defined plans in place to meet targeted levels. Overall, our efforts to improve plant productivity or to mitigate operating risk and having an unfavourable short-term impact, but we are confident these efforts will lead to enhanced results in the longer term. Overall, we continue to be cautiously optimistic. We are confident that we will perform well in Q4 and for the first half of 2016. We believe our expected financial performance in Q4 2015 will demonstrate the importance of leveraging our scale in terms of growth in revenue, gross margin and adjusted EBITDA. We are confident in our ability to execute our penetration strategy and to continue to operate at high capacity utilization rates. We believe our opportunity to continue to gain market share is significant. Now I'll turn the call over to John for a review of our financial results. John?