Steve Cotton
Analyst · the Benchmark Company. Your line is now live
To initiating commercialization and we enter 2024 advancing our commercial activities. First, our pilot plant now has over a full year of operations and learnings and is currently operating 24 hours a day and five days a week. The pilot has been producing nickel, cobalt, lithium hydroxide, lithium carbonate, and other valuable materials that we've been using to validate our capabilities and for providing representative materials, shipments, to an expanding list of existing and potential customers and partners. Unlike other moonshot approaches with cost overruns and delays, our commitment to pilot has served to de-risk our process, capitalization and projected operating costs for our commercial-sized Sierra-ARC facility. The Sierra ARC campus is located right here in Tahoe-Reno Industrial Center. And Phase 1 of the arc scales our production from the pilot to 3,000 metric tons of black mass processing, which is an engineering best practice, 30 times increase over our pilot production. Importantly, development of the Sierra ARC remains on time and under budget. Judd will speak more on the budgeting side, but our ability to upfit the existing building, design, build, commission, equip, and calibrate a state-of-the-art commercial scale facility in a short timeframe with prudent spending is a testament to the hard work and accuracy with which we planned the growth strategy of the company. We continue to add key personnel to manage this facility and to expand our industry presence. Simultaneously, we have secured our input feedstock supply of black mass. We expect Phase 1 of the Sierra ARC at its full nameplate capacity to generate approximately 30,000 average EV battery packs worth of critical battery minerals on an annual basis, or roughly $30 million of revenues at today's metal prices. Because of the inherent economic advantages of ARC refining, including full recovery of all valuable minerals, the elimination of one-time use chemical purchases, and expensive waste streams, we believe that even at today's lower metal prices, Phase 1 of the ARC still has favorable economics. With input feedstock established, we also now have the clear line of sight to our processing capabilities with the commissioning beginning this summer at the Sierra ARC. For our output, we have just finalized our first key off-take agreement announced yesterday with 6K Energy. This is our first marquee off-take agreement. The supply agreement with 6K establishes a first-of-its-kind sustainable circular supply chain for minerals essential for manufacturing lithium ion batteries. Beginning in 2024, Aqua Metals will supply 6K Energy with sustainably recycled critical minerals, ramping up to provide up to 30% of the nickel and lithium carbon needed for 6K's PlusCAM facility. This is a pivotal collaboration for both companies and the industry as we together define industry standards for low cost, low carbon, domestically produced materials. With our input, processing, and output solidified, we believe that we are moving towards significant revenues and cash flow, while revolutionizing the lithium-ion industry. Risk mitigation is also key to our strategy. Others attempted to ramp production rapidly, requiring massive capital commitments with challenging deadlines, without systematically scaling and de-risking technology along the way. In contrast, we are moving methodically, proving our technology step by step, advancing in a phased approach to reasonable, but still meaningful production levels, and building our partner ecosystem. As we look towards the next phases of our growth, we are pursuing a variety of funding options, including non-dilutive government grants, debt, as well as traditional financing. We will, however, continue to move methodically, recognizing that this industry is still maturing. As we have said before, our strategy is also based on self-sustainability. Flexibility is also a big part of our strategy and based on multiple revenue streams, starting with build, own, operate. But then adding licensing, joint venture, co-location, and other structures, all of which we can consider given that our IP is all developed in-house. With our unique technology and engineering design, our commercial plants are expected to require less than half of the CapEx per ton as compared to traditional hydrometallurgical players, along with an operating cost per ton advantage due to low chemical usage and a lack of waste streams like sodium sulfate, which our unique process eliminates. This efficiency and our measured approach gives us significant optionality and serves as a durable competitive advantage. In fact, we believe that the inherent environmental and economic challenges of both pyro and standard hydro effectively disqualify those processes as viable long-term solutions for the industry. In an environment where commodity prices have shifted, this serves us well. As part of a nascent industry, we are facing some of the typical ebbs and flows in a rapidly evolving industry. Expanding our partner ecosystem is a critical component of our commercialization strategy, and we have made significant progress in this area. Beyond our just announced supply agreement with 6K Energy, we continue to make progress on our partnership as we expect to complete by April the 6K Energy funded development agreement for a specialized nitration process. As you may recall, that in October, we signed a multi-part memorandum of understanding that is the basis for our collaboration that is expected to extend for many years to come. We have taken significant steps towards our common vision of deploying the nitration process, as well as a new ARC adjacent to their PlusCAM one facility in Jackson, Tennessee. Our partnership with Yulho continues to progress. Yulho's first black mass production facility build out is nearly completed and operations will commence pending environmental approvals. Discussions are ongoing as we negotiate our first licensing agreement. We worked with Dragonfly Energy to supply them with what we believe is the first sustainably recycled lithium hydroxide, which they then used to produce and successfully cycle lithium ion cells with their unique dry deposition solid state technology. We believe that this is the first time sustainably recycled battery minerals have actually been tested in new batteries. As Dragonfly Energy successfully builds their production capacity, we expect them to be a buyer of our lithium products right here in Tahoe-Reno, Nevada. Turning our attention now to overall industry dynamics, I would like to make a comment on where we see the industry going. Despite some recent negative headlines, the energy transition is alive and well, as evidenced by 30% year-over-year growth in North American EV sales. Despite some bumps in that growth curve and the deployment of over one terawatt hour of battery production capacity in the US by the decade's end, which is literally 200 times the capacity of 2020, just a few short years ago. This represents hundreds of billions of dollars being invested in just a decade to build one of the country's largest industries from the ground up. These new gigafactories will ramp scrap production rapidly for driving the need for sustainable recycling, to close the loop, and to help qualify domestically produced EVs for the IRA tax incentives. As evidenced in our meetings and discussions with several gigafactory operators and auto manufacturers, we see an enormous opportunity to be a market maker and assist them in closing the loop. Stay tuned. We also strongly believe that the word recycling could be mistakenly conflated with the word sustainable. Competing technologies produce 2 times to 7 times the weight of the batteries to be recycled in greenhouse gases, and 1 times to 2 times the weight of the batteries in sodium sulfate waste streams, destined for landfills, or even oceans. In addition to environmental impacts, ARC refining allows for safe, clean jobs. Our employees do not have to wear smelting hot suits or uncomfortable chemical suits. So in summary, we believe that these partnerships, strategic investments and achievements serve as powerful validation for our technology, our strategy, and our growing position in the marketplace. I look forward to sharing further updates with all of you soon. And for now, I'll turn it over to our Chief Financial Officer, Judd Merrill, to discuss the results for the year ended 2023.