John Stanik
Analyst · Janney. Please go ahead
Thank you, Mike. Good morning. I’ll begin my comments with additional explanation of our second quarter. We continue to make progress improving the financial performance of our company. In fact, I would say we are ahead of where we thought we would be at the end of the second quarter. I know that because that progress curved despite some significant negative factors. Since the fourth quarter of 2016 we’ve seen significant increases in the cost of major raw materials used in the manufacturing of Forged and Cast Engineered Products. I will give a few examples. As a result of the recovery in North American oil and gas markets and, additionally cut backs in production, molybdenum prices have risen by approximately 40% in 2017, chromium increased approximately 74% during the same period. These increases are due to the growth in production output for stainless steel in North America, and therefore increased consumption, and also to some degree the consolidation of producers. Roskill Information Services, a metals and minerals research company who provided this data predict that these raw material prices will remain strong at least through 2017. And finally scrap, which is the largest volume raw material we utilized in our melting operations, is up 83% during the same period. Comparatively, quarter-over-quarter raw material cost increases accounted for nearly $1 million in the second quarter alone versus last year. Remembering that there is approximately a six months delay in the various pricing surcharge models that are utilized to recover such cost increases from roll customers, there can be no release beginning until Q3. The fact that make matters worst, we actually paid to customers net surcharge credits in amounts approximating $200,000 during the second quarter due to raw material cost decreases that occurred in the second half of 2016. Obviously, this exacerbated our cost problem. Another issue that occurred during the second quarter was that a product mix. We shift a higher proportion of smaller roll than larger rolls. Typically, small rolls generate lower profit margins. I don’t have a value for this, but the result is a general lowering of gross margin. The next item has to do with our plant in Pennsylvania. As we have communicated in previous calls, we have reduced operations at our Pennsylvania cast roll plant beginning in April of 2017. The operating loss at this site alone was more than $2.5 million in the second quarter. While some of the costs associated will be reduced in Q4, a sizable operating loss will continue for the remainder of 2017 and then of abate. And last but not least, we struggle to add the production staff necessary to manufacture and ship the increasing volume of business we received. Due to low regional unemployment rates and higher industry activity, machinists are in short supply. This shortage is resulting in increased wages for this kind of expertise and some recently hired machinists are leaving to pursue higher wages. Of course, our collective bargaining agreements walk in wages for us. Consequently, we were forced to outsource a significant amount of work, thereby surrendering some of the margin that we would have realized, had we had the necessary man power in Q2. The spend for this approached $700,000 in the quarter. There was one positive cost development in the second quarter that Mike mentioned that has to do with the effects of foreign currency exchange. The net effect of foreign exchange, which is recorded in the other income/expense for the second quarter, was positive by a $360,000, but is still negative by $700,000 for the year. Although we reported a loss from operations of approximately $2 million for the second quarter, to some of the negative impacts of the headwinds I provided totals roughly $4.5 million on the operating line. As time progresses, these problems will fall of and future performance should improve as a result. Now let’s look at some positive developments. Despite the problems that I mentioned with staffing and the cost of raw materials we were able to grow revenue significantly by minimizing late shipments to customers. This performance in my opinion directly resulted in more bookings initially in early Q2 for 2017 and later in Q2 for orders delivering in 2018. June margins were approximately 150 bps higher than year-to-date. This is encouraging. I don’t believe that this was due to price increases, but rather due to the high volume of production and consequently higher fixed cost absorption. Of course, our continued implementation of lean techniques, cost reductions and productivity gains also contributed to the margin increase. Additional force reduction resulting from the continuation of the idling of that Pennsylvania cast roll plant occurred during Q2. Another reduction is possible in the third quarter, after which we will down to approximately 25% of the original work force. The monthly negative impact to P&L for this plant should continue through the third and fourth quarters, approximating $900,000 to $1. 1 million per month; but during the fourth quarter, there should be begin to be some relief in benefit costs from the force reductions in April and early June. And as a reminder, the reason that we are idling this plant is to bring our manufacturing capacity utilization to its highest point after the acquisition of the Åkers Group. The company announced another price increase for the Forge and Cast Engineered Products segment early in July. The target increase of approximately 10% is an attempt to continue to recover more of the cost increases suffered in 2017 that I previously described. Throughout the second quarter, we have continued to raise the price for all product lines and have been successful with highest increases for orders received for shipment in 2018. The second quarter was also a period during which we received growing levels of open die forged product sales. The majority of the increase is for frac blocks. In fact, we expect we will set records for the monthly manufacturing of blocks to our highest levels ever, beginning in September. I’m also happy to report that other open die business order beyond oil and gas flack blocks are also being received and manufacture. Internally, we have formed an open die forged business development team whose sole focus is to study market potential, specific product requirements and obtaining trials for our manufacturing operations so that we continue to increase sales in this new and important area going forward. Roll new product development continues to move forward. The first new roll product will launch in December this year. Trials continue to go extremely well. In fact, customers who have successful trialed this product are requesting orders for next year, and additional customer trials are planned. All new products will demonstrate superior longevity and will be priced accordingly as a premium performance product. Next I’d like to make a few comments about our June 14 dividend announcement. You may recall that in previous quarterly conference calls I’ve mentioned that our board thoroughly reduced the appropriateness of continuing the dividend payout each and every quarter. During 2017, the metals market has recovered somewhat and nearly all forecasts that I have read predict 2018 also to be a strong year. Our order book for 2017 is nearly sold out, and we are rapidly receiving orders for 2018. It became clear to us that we were getting to close to capacity level for certain of our critical manufacturing processes and that we could obtain even more volume at attractive prices. The beginning in late Q1 and into Q2, we identified specific capital investments that are needed in order to do so. While there is no single major investment, the combination of high-return projects is significant and totals in the millions. Additionally, remember that the seller notes issued in connection with the acquisition with Åkers group are due in early 2019, nearly $30 million which is not a trivial amount for us. Finally, as we continue to grow Ampco-Pittsburgh, acquisitions are certainly possible. At this time, I will do not discuss what these acquisitions may be, but I will say that we are definitely interested. All of these factors combined caused us to suspend the dividend to pursue higher returns for our cash generation. As we expect the company to return to profitability and to grow their profitability the board will reassess the status of the dividend on a quarterly basis in and through 2018. We appreciate the acceptance and the patience of our current shareholders for this decision. Let’s look ahead. Historically, the third quarter every year is the period during which we revisit our strategic plan and modify it as is appropriate. This year we will be adding significant details to our diversification initiatives into the open die forging marketplace. The plan will be finalize and presented to our Board of Directors at the end of Q3. 2018 is the third year of our three-year strategic plan. The detail that we are adding is extremely important as it will create the early roadmap for the further evolution of our business. Next year, we will a new five-year strategic plan, which will address the needs of the company to grow and hopefully approach the $1 billion revenue level during that period. Looking at the shorter term, i.e. third quarter of 2017, and based on customer delivery requests holding, we expect a small revenue increase over the second quarter. More significantly, we expect last year’s price increases and raw material surcharges to begin to hit P&L. They will not hit simultaneously, but during the quarter they are expected to increase monthly. As I mentioned earlier, we are hoping to set a new volume record for frac block production in September that we hope will grow even further through year end. I do have a word of caution. July was the month during which we conducted annual plant maintenance shutdowns at most facilities. This of course reduced our production volume, which in turn will cause the third quarter revenue line to start slowly. We will see if we catch up in August and September, and thereby, overcome the weaker July revenue month. The third quarter is also normally a substantial bidding period for 2018 roll business. And as we related in the July price increase announcement, we will continue to push price and thereby recover a higher cost for our raw materials. Sequential improvement from our financial performance in Q3 is certainly possible, but not yet assured. It depends on the mix of products which will actually ship and the impact of the price increase and surcharge for the products which do ship during the quarter. Our Air and Liquid Processing segment is sold out through the quarter, and we expect the typical stable and strong performance that we have been accustomed to receiving previously from that segment. We will now take your questions.