Kevin Wheeler
Analyst · Jeff Hammond with KeyBanc
Thank you Chuck. During April, we saw differing levels of impact from the pandemic across our major product lines and geographies. In North America, our average daily orders for residential water heaters declined low single digits compared with the first quarter pace. Commercial average water rates in April were down 30% to 35%. It is difficult to interpret water rates in April as customers are likely adjusting inventory levels as they manage their inventory investment dollars. In China, the pandemic had a significant impact on our volume in the first quarter. 50% of our sales volume occurred before the Chinese New Year shutdown on January 24. With manufacturing, government offices, restaurants and schools now largely reopened and the majority of installers able to access apartments in China, we have seen sequential improvement in sellout and orders in April compared with February and March. Consumers remain cautious and it's too early to determine when consumers will return to normal levels in retail environments. A portion of the improvement could be pent-up demand. In North America, demand for residential boilers has remained soft following a warm winter. And we have delayed our early buy incentive program in this environment. Our commercial condensing boiler backlog has doubled from levels at this time last year but some orders have extended delivery dates. With construction sites closed in some states, timing of delivery is difficult to project. Safety and security of drinking water was a higher priority for consumers during this time. The North America water treatment end market strength we saw in the first quarter continued in our direct to consumer product portfolio, which skews to lower price, easier-to-install products. In April we experienced some challenges in parts of the country with installed and home products. In India, our water treatment products are considered essential but our manufacturing plant is closed as worker transportation is difficult in this environment. We believe the current environment does not allow for the forecast of performance with reasonable precision. And as a result, we continue to suspend our 2020 full year guidance. As the depth of the disruption and pace of recovery in our end markets become clear, we look to return to our practice of providing a current year outlook. Please turn to slide 11. In Mexico, similar to other companies, we temporarily suspended operations as governmental agencies continue to sort through the industries designated as essential and allowed to continue to operate as well as the conditions and safety measures under which businesses deemed essential are allowed to operate. We temporary shifted manufacturing from Mexico to the U.S. to minimize disruption of our customers. Each day, we move closer to an understanding of when we will resume production and believe that we will be in a week or two and at a reduced manning and capacity. These lower rates coupled with U.S. output are expected to support demand for customers over the coming months. Our global supply chain team has been proactive from early in the first quarter and continues to monitor and manage availability of components. Again, to-date, we have experience middle disruptions in our global supply chain. Our largest suppliers in Mexico, which are in different states than our Juarez plant, are now reopened, but at reduced capacity. While the disruption has been minimal, we have experienced reduced safety stock levels on certain items and our supply team is in ongoing communication with our suppliers to mitigate operational risk and manage inventory levels. We believe replacement demand for water heaters and boilers in the U.S. is approximately 85%. In 2006 through 2009, which captured the great recession peak to trough, industry shipments of residential water heater volumes declined 18%. The decline was primarily driven by 1.5 million decline in new homes constructed. During that period, we were able to flex our operations to maintain margins. At 1.3 million new homes in 2019, we do not anticipate the new home construction impact will be as great as the great recession. The replacement base of our core U.S. products provides a stabilizing buffer to the economic downturn expected in the remaining three quarters of 2020. Please turn to slide 12. After being closed for several weeks in February in compliance with local orders, our three plants in China are open and operating. Foot traffic in our retail network in China remains low and we are building to order at lower than normal operating capacities. Our suppliers are open and we are not experiencing disruptions. Customers continue to prefer products with fewer features, continuing the trend we saw last year, as you would expect in this environment. Our mid-priced products are positioned for this trend. Despite reduced headcount, retail footprint and advertising costs, we continue to invest in R&D in the region. Product development continues with a focus on taking cost of our most popular new products to improve contribution margin. Product development has been one of the pillars to our success in China and we are committed to our investment in engineering resources in China and around the world. Please turn to slide 13. After a hard closure of the economy in the first quarter, China is slowly returning to business. While we have seen April orders incrementally improve from February and March, it is too early to predict if the recent improvement is the result of pent-up demand or by consumers slowly returning to the market. In North America, we have previous experience in weathering through difficult economic conditions, most recently in the 2008 recession. However, with the massive and abrupt impact to jobs in end markets like restaurants, hotels and hospitals, it is difficult to predict if this current state of shelter at home and state-by-state closures will play out similarly to the 2008 recession. While we would expect that our replacement business in both water heating and boilers would provide a buffer in the same manner as we have seen before, the impact of construction and discretionary spend and closure of certain job site activity is difficult to predict for the remainder 2020. In India, it is clear that our target to breakeven in 2020 will be pushed out as the country battles COVID-19. Please turn to slide 14. We believe that particularly in these uncertain times, A.O. Smith is a compelling investment for a number of reasons. We have leading market share in our major product categories. We estimate replacement demand represents approximately 85% of U.S. water heater and boiler volumes. We have a strong premium brand in China, a broad product offering in our key product categories, broad distribution and a reputation for quality and innovation in that region. Over time, we are well positioned to maximize favorable demographics in both China and India to enhance shareholder value. We have strong cash flow and balance sheet supporting the ability to continue to invest for the long term with investments in automation, innovation and new products as well as acquisition and returning cash to shareholders. We will continue to proactively manage our business in this uncertain environment as we have seen consumer demand trends emerge in China where we were first impacted by the pandemic and now in our North America as the current economy begins to reemerge after the economic shutdown. We have a strong team which has navigated successfully through prior downturns. I am confident in our ability to execute through COVID-19. That concludes our prepared remarks and we are now available for your questions.