Roy Harvey
Analyst · Vertical Research
Thanks, Molly. I'd like to start with what we're seeing in the global alumina and aluminum markets. Then I'll highlight some potential implications and a few commercial developments specific to Alcoa. At a macro level, the global alumina and aluminum markets both remain in balance. In China, however, there are slight deficits for both products. Meanwhile, the regional markets in the rest of the world are in a slight surplus for both alumina and aluminum. For the long term, we continue to believe that aluminum demand will rise significantly, driven by global decarbonization strategies. The International Aluminum Institute for example, is forecasting global aluminum demand to increase up to 80% by 2050 from a baseline of 2018, and that will require both new primary and secondary capacity. This year, global inventories of aluminum are expected to be at historic lows. With such low inventories, if demand normalizes in China or the rest of the world, those supplies will be insufficient. Now moving to the right hand of this slide. You'll see some recent aluminum supply changes in the first quarter of this year. On the supply side, we saw more curtailments than restarts. While power costs have eased in some places outside of China, it was not enough to support significant restarts. Meanwhile, in China, the supply situation could potentially move the world market into a deficit. There have already been curtailments of approximately 1 million metric tons in 2 key regions, and the restart of curtailed capacity in Yunnan is heavily dependent on hydroelectricity, which is seeing supply shortages. The smelters operating in that province are producing below capacity and analysts have noted that they may be asked to further reduce output and/or switch to coal generated power. In key end markets for aluminum, we see automotive production continuing to strengthen, which is supportive of the demand for flat rolled products. The market for construction products remains challenging given high interest rates. Foundry, slab and rod markets remained strong, while billet demand is soft in Europe and North America. Next, regarding the production and warehousing of Russian metal. In February, the U.S. government placed a 200% tariff on Russian metal imports. The U.S. has taken a strong first move with these tariffs that were implemented as a punitive measure for the country's invasion of Ukraine. The government is also tracing Russian origin metal in various imported products. However, we believe there is more that can be done. While many rest of world smelters remain curtailed, Russian smelters continue to produce at full capacity.[audio gap] Thus, we continue to advocate with our governments for full sanctions on Russian origin aluminum. As many aluminum customers self sanction against Russian metal, unwanted Russian tons are being stockpiled in London Metal Exchange warehouses and are threatening to undermine the reliability of the LME as a global pricing reference for aluminum. As you may recall, Alcoa warned that the LME aluminum contract was at risk of becoming dislocated from the physical market as LME warehouses would eventually receive a disproportionate amount of unwanted Russian stocks. The data should prompt concern. As of the end of March, Russian stocks and LME warehouses increased to 53% of the total inventories, that compares to approximately 5% of the total prior to the invasion of Ukraine. We expect that further stockpiling of Russian material will occur throughout the year and into the future. If this trend continues, the LME's aluminum price reference will be relegated to a price for unwanted warehouse Russian aluminum, which much of the world refuses to purchase or consume. Given these developments, we continue to advocate with our host governments to apply full sanctions on Russian origin aluminum, and we are strongly urging the LME that Russian metal be delisted as a deliverable brand. Now let's turn to our own commercial developments. We have already seen some increased volumes and new contracts as customers continue to look for alternatives to Russian supply of material. Within Europe, several large customers require guarantees that no Russian aluminum exists within their suppliers' materials as it could result in substantial tariffs should their products be exported to the United States. Finally, I want to highlight the news about our Sustana family of low-carbon products comprised of EcoSource alumina, EcoLum aluminum and EcoDura aluminum with recycled content. Last year, we saw nearly a fivefold increase in sales volumes for EcoLum, which is manufactured with an emissions intensity that is 3x better than the industry average. We offer it in a range of products, including billets, foundry, slab, wire rod, an alloy high purity and commodity-grade P1020. While these annual volumes are still a small portion of our overall sales volume, we're building on last year's good growth with an expected addition of 30% in increased sales this year, particularly in Europe. We expect this trend to continue with more customers committing to aggressive decarbonization targets. And as I mentioned at the top of our call, we also expanded our EcoSource product line to now include non-metallurgical alumina or NMA as well as the smelter-grade product we launched in 2020. These EcoSource products are unique across our industry and are unmatched by our competitors. The expansion of our EcoSource brand helps leverage our advantages as a producer of SGA and NMA with a low carbon dioxide intensity. Our EcoSource product has its greenhouse gas calculations verified by a third party, and we can deliver from a global refinery portfolio that has an average emissions intensity that is half the industry average. Now I'd like to turn our attention to our operations. We made several reductions of capacity in the quarter as we've ramped up production in others. Our Canadian facilities include 3 smelters that we operate in Quebec, Dechambault, Bécancour and Baie Comeau, all are powered by hydroelectricity, and together, they are currently operating at near peak levels. In the United States, we have improved operational stability at our Warrick smelter for the 2 operating pot lines. Also in the United States, we made the strategic decision in March to permanently close the Intalco smelter after evaluating various options for the asset, including a potential sale. It had been fully idle since 2020 and the land of that site has now transferred to a new owner, who is working on economic development opportunities. Our transformation group, which manages curtailed and closed sites, has done a good job to position this site for new productive uses. In Brazil, we are continuing with the restart of the Alumar smelter, which is now producing at approximately 60% of capacity and continues to accelerate production. Alumar also includes a co-located alumina refinery. On March 25th, a Ship to Shore conveyance system collapsed temporarily halting the flow of bauxite to the refinery. While investigating the failure to root cause, our teams safely executed critical repairs to restore the flow, thus enabling the refinery to continue to operate. These repairs were important in time-sensitive activities and the teams did a great job completing them safely and swiftly. Now that bauxite is again being delivered to the refinery. We are building back the on-site inventory and gradually ramping up production. Our expectation is to reach full production levels by the end of this month. We have continued to make all customer shipments of alumina from the refinery through this period. Now moving to Europe and our San Ciprián complex, which includes our refinery and the fully curtailed smelter. At the refinery, we reduced the production rate last year to help mitigate the high cost of natural gas in Spain. We are now operating at approximately 50% of the refinery's 1.6 million tons of annual capacity and continue to analyze the most advantageous run rate given market conditions. For the San Ciprián smelter, in February, we successfully reached an agreement with the workers' representatives to commence the restart process in phases beginning in January 2024. We currently have 2 long-term wind sourced power purchase agreement that can support a portion of the smelters needs, pending permitting, development and construction of the wind farms. As part of our agreement with the workforce, we are also moving forward with capital projects that will help support this restart and the future competitiveness of this facility. In Norway, we continue to operate 2 of the 3 potlines at the Lista smelter. You will recall 1 line was curtailed last year due to exorbitant spot energy prices. We have now fixed our energy costs for Lista's 2 potlines through 2023, which provides short-term stability during highly volatile energy markets. Meanwhile, our other Norwegian smelter, Mosjøen, is operating stably and near full pot complement as is our Fjardaál facility in Iceland. Finally, on this slide, let's discuss Australia. In March, the Portland aluminum joint venture reduced its production to approximately 75% of its total annual capacity. Alcoa's share of the capacity is 197,000 metric tons per year. We have restored stability at this site, which had experienced challenges related to the production of roded anodes. At our Kwinana refinery, we made the decision to keep 1 of 5 digesters curtailed. It was first curtailed due to a statewide shortage of natural gas. Given an extended process for our mine approvals in Western Australia, we have decided to keep this digester curtailed. Delays in our bauxite mine approvals process in Western Australia has also prompted us to extend mining in previously approved areas by extracting lower-grade bauxite beginning in the second quarter of this year. As we commented during last quarter's earnings presentation. Next, I'd like to talk a little more about our approach to responsible mining globally and particularly about our bauxite mining operations in Western Australia, a region where we have operated for 60 years. First, I want to stress that we appreciate and understand the increasing expectations that stakeholders have for mining operations. Sustainability has been core to our focus at Alcoa, and it's one overriding priority that helps differentiate our company. In fact, it's why we have the strategic priority to advance sustainably. We believe that delivering on our stakeholders' expectations is a key to our success moving forward. We strive to maintain our commitment to safe and responsible operations, including proactive engagement with our communities before, during and after bauxite mining. We also know the world is evolving, and we are committed to continually improving our practices and meeting modernized expectations. As we work to address evolving challenges facing the mining industry, we cannot lose sight of how important aluminum is now and will be in the future. It's a fact that aluminum is critical to a more sustainable future because it's used in electric vehicles, renewable energy and numerous other aluminum-intensive products that can help the world meet ambitious decarbonization goals. Producing the aluminum that the world needs now and for the future will require bauxite mining, but mining must be done the right way. We intend to mine in a responsible way that protects the environment and create value for our host communities, and we are focused on delivering on those expectations and implementing improvements whenever they are needed. Currently, we have 2 significant areas of attention for our Western Australian mines, Huntley and Willowdale. The first is the protection of public drinking water and the second is the restoration of the forest and its biodiversity. In our long history of operations, we have never negatively impaired the supply of drinking water in Western Australia, and we do not intend to compromise that record. That's why we are currently working through a detailed environmental, technical and economic assessment on additional protection measures that can be included in our mining plans. We also are committed to protecting the biodiversity of the Northern Jarrah forest. We have long taken pride in our rehabilitation efforts. Among our many successes was to be the first mining company in Australia to officially hand back a significant area of rehabilitated land, and we are one of the few mining companies in Western Australia to have ever done this. Today, about 75% of all areas we have cleared for mining have been rehabilitated and are at different growth stages from early plantings to developed forest. But again, we intend to continue to evolve and improve including accelerating rehabilitation in open areas. Protecting water supplies and restoration are focal point as we cooperatively work with government regulators on modernizing our approval's framework for our Huntley and Willowdale mines. We are also considering how we can reduce potential social impacts through this process. Now let me spend a few minutes explaining our current situation with mine permitting. The Huntly and Willowdale mines are currently subject to a bespoke approvals process that is conducted annually on a 5-year rolling basis. As we said last quarter, this process is taking longer than in prior iterations due to increased expectations towards a modernized approvals framework. In response to these delays, we are extending mining in areas already permitted under existing approvals. That means mining bauxite with a lower quality or grade using more caustic and producing less alumina. Also, during the first quarter of this year, a third party referred our current and future mine plans for Huntly and Willowdale to the Western Australian Environmental Protection Authority for assessment. The third-party referral will likely result in further delays with bauxite grade impacts expected to continue until at least the first quarter of 2024. Remember that it requires considerable planning and development to reach new bauxite areas, which we have included in this projection of future bauxite trades. It's important to note here that prior to these referrals, we had proactively initiated our own EPA assessment process for the extension of our operations to the future Mayara North and the Holyoake regions of the Huntly mine. This process is commonly known in the state of Western Australia as an EPA Part IV assessment. As we transition to this process for future regions, we believe the current statutory process for Huntly and Willowdale can be adapted to provide enhanced environmental protections and be successfully applied to our current mining operations. As noted, we continue to work with relevant government bodies to support these annual approvals processes. We are also responding to requests for information from the state EPA to support the authority's consideration of whether the third-party referrals are valid and require assessment. This is a complex and evolving situation, and we are fully committed to reaching a collaborative agreement with the Western Australian government to protect the environment, meet stakeholder expectations and maintain the vital economic benefits that our operations provide. In closing, I want to quickly summarize 3 key elements from our presentation today. First, we saw improvement in our key earnings metrics during the first quarter. We grew our EBITDA to $240 million, and we also maintained a strong balance sheet with $1.1 billion in cash and low proportional adjusted net debt. We continue to drive for improvement in our financials and our operations. While we have challenges that we need to solve, we are laser-focused on operational stability and consistent improvement, and we are seeing progress. From a leadership perspective, we help set the priorities in the direction, but our teams on the ground turn it into reality. They make it work by what they do every minute, every shift and every day. I'm proud of the more than 13,000 employees we have across the globe and their commitment to continuously improve. I look forward to continuing to report on these improvements as the year progresses. Finally, the long-term fundamentals of our industry remain strong. Demand for our metal is expected to grow in the future as customers seek lower carbon raw materials across the supply chain. Aluminum is lightweight, strong, highly conducted and recyclable, making it ideally suited for a wide range of applications, including electric vehicles and renewable energy infrastructure. We are working to deliver more sustainable solutions through technologies we have under development to decarbonize aluminum production and advanced recycling technologies in support of our vision to reinvent the aluminum industry for a sustainable future. And with that, Molly and I are ready to accept your questions. Operator, who do we have in the line for our first question today.