Roy Harvey
Analyst · Credit Suisse. Please go ahead
Thanks Bill. As we start the new year, I'd like to recap our final view of the 2019 markets and provide new estimates for 2020. In bauxite, the market ended the year with a smaller surplus than we estimated in the prior quarter. Decreased supply from Guinea, largely due to rainy season supply chain disruptions in the second half of the year is the primary reason for the lower surplus. For 2020 we expect the market to be in a similarly sized surplus with increased supply from Guinea and Australia serving demand in China where we project bauxite imports will increase by close to 20 million tons year-on-year. Chinese refiners continue to build strategic stockpiles to mitigate their supply chain risks. In alumina, the year also finished with a smaller market surplus than we estimated previously. This revision is due primarily to some delays in Chinese refinery restarts and expansion. In 2020 we expect a roughly balanced market globally. Increased demand from Chinese smelters is expected to outpace alumina supply increases. As such, we expect China to remain a net importer of alumina in 2020 bringing in tons from the rest of the world surplus to meet its deficit. Finally, in the aluminum market we maintain our estimate of a full-year deficit for 2019. In 2020 we expect the global market will turn to surplus driven by additional supply from smelter expansions and restarts more than offsetting modest global demand growth. We expect that China will continue to be a market, a surplus market and in the world ex-China we expect a balanced to slightly surplus market. Last year we lowered our expectations for 2019 world ex-China global aluminum demand growth, primarily due to trade tensions, lower trade volumes, declining growth, in manufacturing activity, most notably in Europe and North America. For 2020 however, we are anticipating a rebound in demand growth in both world ex-China and in China. We expect to see a recovery in key aluminum end use sectors including such important markets as the European transport sector and the construction and transportation sectors in China. In summary, while 2019 economic conditions posed real challenges to the aluminum market, we are cautiously optimistic about 2020 from a return to demand growth. Now let's transition from the current state of our global markets to medium to long-term market trends and connect these developments to the strategic programs we announced in October. In bauxite, China's appetite for imports is likely to continue unabated with its imports projected to double between 2018 and 2025 due to the continued depletion of its own domestic supply. China is also strategically stockpiling bauxite due to concerns about supply chain risks. Meanwhile, Alcoa has ownership in seven bauxite mines globally with the first quartile cost position. These assets are strategically located to supply our own top-tier alumina refining system and serve the third-party market. As Bill mentioned, we are increasing CapEx this year to fund additional mine moves which sustained our cost position and provides continued access to our long-lived bauxite reserves. We can provide high quality bauxite for both, our own internal refining system and to global customers, which we see as a competitive advantage. In alumina, Chinese refineries will continue to face higher costs for bauxite relative to world ex-China refineries due to the higher costs associated with importing seaborne bauxite. This too illustrates the advantage of the low cost position of our refining system, which is fully served by our own bauxite mines and have a low-cost and highly dependable supply chain. Looking forward, the complexity in China's bauxite supply will support steepness in the global cost curve. Alumina is notoriously difficult and costly to inventory, which tends to keep supply and demand closely linked to a market efficient and transparent pricing mechanism. And the management of bauxite residue is complex and Alcoa has developed and deployed market-leading and cost-efficient best practices and that gives Alcoa another competitive advantage in this attractive market for our company. Finally, in aluminum, Chinese over capacity continues to challenge the global market in the form of increased exports of semi fabricated products or semis. Chinese net semis exports are projected to increase from just under 3 million tons in 2018 to over 4 million tons in 2025. The extra supply of Chinese semis will be exported to the world ex-China effectively displacing primary aluminum in those markets. This trend of growing Chinese exports competing with aluminum produced outside of China is nothing new. In fact, over the past five years Chinese exports of aluminum semis and finished products have captured more of the ex-China total aluminum consumption growth than ex-China smelters did. This growth has been fueled by China's unfair subsidies which were detailed in last year's report by the Organization for Economic Cooperation and Development or the OECD. The report clearly demonstrates that nonmarket forces, including financial subsidies and value-added tax rebates have contributed to increases in aluminum smelting capacities and incentivize the Chinese exports of semis with negative impacts across the value chain. As a company we support free trade, but it needs to be fair. That is why we are encouraged by yesterday's agreement by the trade ministers for the United States, the European Union and Japan to strengthen existing World Trade Organization rules on industrial subsidies, which would include aluminum. This is a positive sign in our continued call for governments to address unfairly subsidized overcapacity in China and to ensure a level playing field. While the rise of Chinese exports resulting from subsidies has become the single most important issue facing the aluminum industry, we are not waiting for government action or policy changes to transform our business. We are evaluating our portfolio to ensure that our locations are sustainable financially and environmentally. As I said earlier today, our strategic priorities will guide us to improved competitiveness with low-cost operations. At the end of our portfolio review, we expect not only to have an improved cost position, but also to lead in a world becoming even more focused on sustainably produced products. In aluminum, we currently hold a high second quartile position in the cost curve and once we complete the capacity review, we expect to enter the first quartile. From an environmental perspective, we expect that our smelting portfolios carbon dioxide intensity will improve almost 50% due to the changes that we make as part of the portfolio review. Today, we're already one of the lowest per ton emitters of carbon dioxide among global producers and approximately 70% of our metal is produced with renewable energy. And once we've progressed through our portfolio review, we expect to be the lowest carbon emitter with 85% of our metal produced with renewable energy. We believe that this environmental footprint, strengthened by our continued portfolio actions will provide a true advantage in a world focused on sustainability. Now, let's spend a bit more time discussing our most recent actions to improve. First, at the top left of the chart, our new operating model took effect in the fourth quarter beginning in November. It is expected to result in annual savings of $60 million in operating costs beginning in the second quarter. We have eliminated our prior business unit structure and consolidated our sales, procurement and other commercial capabilities. Importantly, we are bringing our operations closer to our management team, enabling faster decisions. Also, we are making quick progress in our plan to generate between $500 million and $1 billion in cash through the sale of non-core assets over the next 12 to 18 months. A few weeks ago, we announced an agreement to sell our Gum Springs waste processing facility. While the team there expanded the scope of services this facility can provide, it is not a core function at Alcoa. So, we have agreed to sell the location to a global environmental firm in a transaction valued at $250 million. We will receive $200 million when the transaction closes this quarter, and another $50 million upon the satisfaction of post-closing conditions. The additional cash we generate from the sale of non-core assets will assist us in our work to reshape our existing portfolio. As part of that multi-year portfolio review, we made the decision last month to permanently close the Point Comfort alumina refinery in Texas, which has been fully curtailed since 2016. This is the first action in a five-year review process, which is focused on 4 million metric tons of global refining capacity, or 27% of our current portfolio, and 1.5 million metric tons of smelting or approximately 50% of that segment's capacity. Finally, we marked an important milestone in Suriname, where we successfully completed the transfer of the Afobaka hydroelectric dam to the government, effective December 31, 2019. This happened in accordance with closure agreements approved earlier in the year by Suriname's parliament. While the transfer of the dam ends an important chapter in our history in the country, we will remain to work on remediation of the sites for years to come. In closing, Alcoa has made significant progress since we launched as an independent company in 2016. We've resolved numerous legacy items and strengthened our balance sheet by managing our liabilities and eliminating high cost unprofitable capacity from our portfolio. There is still much work to do, and our strategic priorities will continue to guide us as well our values. We are focused on being low cost, which means that we will consistently work to reduce complexity so we can better compete in a global cyclical commodity industry. We will be margin focused. With our new operating model, we are streamlining our operations and we'll work to further improve our productivity across Alcoa, so we can drive returns across the value chain. And finally, we aim to advance sustainably, capturing both financial and sustainability improvements to deliver value for Alcoa's stockholders. We have a clear roadmap for success, and we are determined to progress no matter where we find ourselves in the commodity cycle. And with that, Bill and I are ready to take your questions.