Roy Harvey
Analyst · Morgan Stanley. Please go ahead
Thanks, Bill. We now turn to our 2019 market balance estimates, which we're presenting in a new, easier-to-follow format. Beginning with the bauxite market, we expect the continued surplus this year. Even as new pockets of demand emerged, which is inland Chinese refineries historically sourced by domestic bauxite, additional suppliers from Australia, Guinea and Southeast Asia will keep the market oversupplied in 2019. As the bar chart illustrates, China remains critically short of bauxite. They will maintain and grow a strategic stockpile as long as sourcing uncertainty persists within and outside of the country. Moving to alumina, we continue to expect a long Chinese market and a short market outside of China this year. The expected surplus balance in China is driven by refinery expansions and restarts as well as downward revisions to demand growth from Chinese smelting. For the world ex China, we've maintained our alumina deficit projection. As we did last quarter, we assume that the status quo continues at Alunorte refinery in Brazil due to a lack of information about when a restart of idled capacity might occur. Finally, in aluminum, we're reducing our projected global aluminum demand growth for 2019 to range between 2% to 3% from our 3% to 4% projection in the previous quarter. This change is predominantly due to lower demand growth in China especially in the transportation and electrical sectors. Even so, we've only slightly reduced our global aluminum deficit expectation for 2019. While demand growth projections are also being revised down for the world outside China, smelting disruptions in Europe, North America and South America will contribute to the world ex China market remaining in the same deficit range of 1.7 million to 1.9 million tons from our last quarterly projection. In China, we see the market imbalance as downward revisions demand growth estimates are mostly offset by higher levels of smelting curtailment. Under these market dynamics, coupled with new, expanded export incentives and a short global market, growth in Chinese exports is expected to make up a majority of that country's primary aluminum demand growth this year as metal flows out of the country in ever greater quantities despite existing trade barriers. Further, U.S. trade policy intended to help the aluminum industry has yet to address Chinese overcapacity and the resulting increased export of semi-fabricated products. Since U.S. Section 232 tariffs were enacted last year, Chinese exports have continued to grow. And as we said last quarter, this large outflow of metal competes with Rest of World semifinished production, lowers primary aluminum demand outside of China and contributes to depressed pricing on the London Metal Exchange. Our industry needs a level playing field, where individual players can succeed through strong operation, sustainable products and a highly engaged workforce. As evidenced by the report on the aluminum industry from the Organization for Economic Co-operation and Development, we are far from achieving this ideal. Additionally, we've become increasingly concerned that quotas on Canadian imports to the U.S. may replace tariffs. Canada is key to the North American supply chain and an important source of metal for U.S. aluminum consumers. Most importantly, tariffs have not solved the industry's challenges, which stemmed from highly subsidized smelting capacity in China that has resulted in surplus production. And quotas are also likely to disrupt the North American market and hurt aluminum consumers already paying more for their aluminum inputs than their global competitors. We are in regular communication with government representatives in this issue, and we'll continue to advocate for a government-led, multilateral solution that addresses China's overcapacity. Turning to another market topic. I'd like to discuss an overlooked trend in the aluminum industry, namely the consistent decline in global inventories over the last decade measured in days of consumption. We see that days of consumption have been on a clear downtrend since the global financial crisis. In fact, days of consumption are approaching pre-crisis levels and over the last 2 years have been doing so at an accelerating rate. Aluminum prices, however, have remained stubbornly unreactive thus far due to the volume of Chinese aluminum exports hitting the global market. China's exports and the growing consensus about lower demand growth prospects for 2019 have overshadowed this significant decline in inventory days of consumption globally. Nevertheless, our long-term outlook for annual demand growth projected to average over 3% over the 5 years through 2023 remains positive and on track. As stocks have fed the aluminum deficit market over the past few years, we expect that current and potential future deficits will further reduce the inventory days of consumption globally. Now I'll turn to improvements in our operations. Strong, stable operations are at the heart of our company and are key to Alcoa's future. Following some operational instability last year, we've been committed to returning stability to each of our operating locations. That work began with a close review of our assets to determine root causes and spanned all three of our business units. As part of that initiative, for example, we've improved operational systems at our Juruti mine [ph], addressed asset health issues for bauxite handling and power supply at 3 of our refineries while also completing an in-depth asset integrity review of our refineries. And across all our business units, we're reinvigorating our Alcoa business system and reliability excellence teams. Together, these manufacturing programs provide employee training and strategies to improve efficiency, drive standardized work at the operator level and promote reliable asset performance through both preventative and predictable maintenance. Reflecting operational improvement, our Bauxite and Alumina segments each increased production rates as measured by average tons per day. The Bauxite segment grew its production rate by 6% to 132,000 metric tons per day, while the Alumina segment's production rate rose 2% to 36,000 tons per day. Through a renewed focus on continuous improvement, we've been able to achieve higher levels of operational stability and reliability. We've also made targeted capital expenditures, especially on bauxite, alumina and our rolling business, to sustain and improve operations. And in our aluminum casthouses, we're improving our product mix and selling higher margin products. Lastly, in Aluminum, we have taken deliberate actions to reduce uncompetitive smelting capacity by curtailing two high-cost facilities in Spain. As a result, the Aluminum segment's average tons per day of production has decreased 3%. Now I'll offer some insight in how we use these operational improvements as a firm lever to improve our overall business. By executing our three strategic priorities to reduce complexity, drive returns and strengthen the balance sheet, we have created this strong foundation for Alcoa. As we look towards the future, we'll remain focused on maintaining the progress and safety and operational stability so that we perform optimally across all market cycles. To keep improvements of our facilities on course, a manufacturing excellence function created late last year supports world-class manufacturing practices by promoting reliability excellence, best practices, robust training programs and research and development. Financially, we'll work to drive the benefits from the current market cycle to our bottom line while also realizing the full benefits of decisions we make across our portfolio. We'll continue to lead innovation in the aluminum industry and we'll review our portfolio of assets for current and future competitiveness to strengthen the long-term position of the company. Our reputation is one of our most important assets, and our environmental, community and customer programs are key to our current and future success. And lastly, we'll continue to strengthen our balance sheet as opportunities arise, all with the aim of providing consistent returns to our stockholders. With that, Bill and I would be happy to take your questions. Andrea, please remind us of the protocol and we'll get started.