Roy C. Harvey
Analyst · Morgan Stanley
Thank you Bill. I'd like to take a few minutes to review the progress we made in 2016 both enabling separation and positioning us well for 2017. Starting with productivity, during the critical period leading up to the separation which at this point feels long ago, we were faced with a significant downturn in alumina and aluminum pricing. Faced with these conditions Alcoa’s across the globe generated significant savings through productivity improvement, which we drove to the bottom line. In 2016 we delivered gross productivity savings of $760 million significantly beating our published goal and even more importantly we delivered $290 million in net performance improvement. We have locked in those savings and will build upon them in 2017. One important note on how we plan to report productivity and performance going forward. As we simplify our internal and external reporting we will focus on net performance figures. This metric reflects the net improvement of our business outside of our three main market factors, alumina and aluminum pricing and currency. We feel that this is the clearest and simplest indicator of the progress as a company. In bauxite we are among the world's largest bauxite miners and last year we increased our third party exports as we had planned. We shipped 6 million bone dry metric tons to third party customers in 2016. In the fourth quarter we secured our first major bauxite export contract out of Western Australia with a third party agreement to supply approximately 400,000 bone dry metric tons of bauxite from our Huntly mines to China. The Western Australian Government also granted approval for Alcoa to export up to 2.5 million metric tons per year of bauxite for five years to third party customers. We continue to see great opportunities in the merchant bauxite markets and with modest capital expenditures we can increase our third party sales volumes dramatically. During 2016 we started to build partnerships with key customers in China and elsewhere that can flourish and grow as we build out this highly profitable business. On production, we demonstrated strong productivity in our operations beating annual records at locations in our bauxite, alumina, and aluminum segments. In Bauxite the Juruti mines works to the bottlenecks process and sets an annual record for both production and shipments. In refining Pinjarra, Wagerup in Western Australia and São Luís in Brazil reached new production records. In aluminum we have production records from multi aluminum at four of our smelters Baie Comeau and Bécancour in Canada, San Ciprián in Spain, and Mosjøen in Norway. As it pertains to our portfolio, last year we continued to take actions to improve our collection of operating assets. We permanently closed the smelter at Warrick operations in Indiana and have also just announced the permanent closure of the Suralco Refinery and bauxite mines in Suriname which had been fully curtailed since November of 2015. We also idled the remaining alumina refining capacity in Point Comfort, Texas. These decisions are never easy but are necessary to strengthen the remaining portfolio. We continue to be focused on generating both earnings and cash through the active management of our portfolio of assets. In rolled products, last year the Warrick rolling mills successfully transitioned to a cold metal plant after the closure of our smelter. And we're now working on customer qualifications at the Ma'aden rolling company in Saudi Arabia. Together the two plants will supply our customers with flat rolled aluminum that is used primarily to produce food and beverage containers and lithographic printing plates. From the total business standpoint we plan to transition production volume to Warrick operations and Ma'aden eventually replacing the tolling agreement with [indiscernible] a Tennessee operations as they exit the Kanshi [ph] segment. Operating results for this quarter demonstrates the need for rapid action to drive profitability in this business. Our strategic levers are clear. Finish, start up and qualifications at our modern joint venture filled the mills and increased capacity. Improved margins in a challenging but improving supply demand environment and lower our operating and metal input costs across both plants. We have made progress this quarter and the work is continuing. Lastly, a note about our Portland joint venture where we were also able to resolve some important challenges. The Portland aluminum smelter in Victoria State in Eastern Australia which already faced the lapsing of a long-term contract in a difficult energy environment at the end of 2016, lost much of its operating capacities from the December power outage. Last week we announced four year agreements with State and Federal Australian governments and energy provider AGL that will help the facility to better manage market fluctuations as we seek a low cost, long term power solution. We have focused on making the best out of a difficult situation and we are pleased that we will be able to deliver a significantly improved financial outcome for our shareholders versus a curtailment while constructing a longer term energy solution for this modern and competitive plant. Next, I'd like to highlight how we are using our CAPEX budget for both return-seeking projects and those that help to sustain our business. These select projects are meant as examples of how we are using our capital dollars efficiently and with a focus on returns for our shareholders. Our leadership team has implemented a clear process to review and approve capital projects eliminating unnecessary complexities so we can quickly identify the right projects and drive returns to the bottom line. We are also focused on execution and delivering on projected returns as we build out and implement each of these projects. We see this as a clear lever for our future success. Starting with two return seeking projects, the first one is in our bauxite segment. With a capital investment of $13 million the team at the Juruti mine in Brazil increased production last year to 6 million tons per year, up 12% year-over-year to meet third party bauxite sales goals. Last year Juruti exported bauxite to China, Europe, and the Americas. In 2016 21% of production in Juruti was for exports up from 6% the previous year. The project is expected to have an estimated annual EBITDA impact of $5.2 million and is in the first phase in what could be additional expansion projects as we build strong customer partnerships for additional sales. The next project is in our alumina business and demonstrates how we use advanced process knowledge to continually improve operating efficiency. Our unrivaled technical experts at the center of excellence developed modeling techniques for Pinjarra in Western Australia, our lowest cost refinery. The model showed how we could boost daily production by reusing the filtrate created during calsiner which is the last stage of the refining process. Based on our models we installed new piping and related infrastructure so that the filtrate could be added back into the refining process improving the overall yield while maintaining our critical quality parameters. The project is estimated to produce an internal rate of return of more than 150% with annual EBITDA savings of $5 million. In sustaining capital I've selected this final project to demonstrate the ingenuity that is the hallmark of being an Alcoan. Always looking for methods to improve traditional processes in this case one of the most capital intensive parts of our refining portfolio we have applied pressure filtration technology to bauxite residue lowering operating costs while at the same time reducing water and land usage. Traditional methods require drying bauxite residue in large storage areas and then once dry applying water to prevent dusting. The new technology forces residue through large filters removing water and creating a high density cake which limits dust and makes for more efficient use of existing space. With the new system in place the refinery has the potential to extend the life of residue storage areas by 15 years. For this project completed last year, we spent a total of $115 million and will avoid spending almost twice that amount over 10 years as we manage bauxite residue. The technology is being evaluated for other locations and holds great promise to fundamentally shift the long term capital footprint of the alumina business. As you can see, we have many opportunities to deploy capital to drive returns both to grow our existing third party sales but also to sustainably lower our cost footprint. Let's now turn to a view of our major markets starting with an overview of China. In China both the alumina and aluminum fundamentals are being supported by a combination of factors. Increasing demand, limited supply available to respond to this demand and rising input costs. Both markets are enjoying strong demand growth in China with alumina and metal growing at a 7% compound annual growth rate since 2015. Additionally both markets have limited capacity still curtailed that can come online quickly to address increased demand. In alumina only about one million metric tons of the 14 million metric tons curtailed in the last cycle remains offline, in metal about two million metric tons of four million metric tons remains curtail. What is more Chinese producers of alumina and metal are facing significant cost pressures. In refining average cost have increased approximately $40 per ton since June. This is largely been driven by increasing caustic and coal prices. Caustic prices have been supported by the limited supply of its Coke products chlorine. And Chinese coal prices have been supported by government actions including restrictions on the number of day’s miners can operate. On the smelting side this same increase in the cost of coal is combining with increase in alumina prices to push costs up approximately $400 per ton since June. Alumina of course has its price supported by the same factors highlighted here, demand growth, limits on supply response within cost increases. As we enter a period of relative quiet demand for the Chinese New Year. These cost pressures have driven more than 38% of Chinese smelters to a position of negative cash generation. Furthermore if you consider market alumina prices for integrated operators 65% of Chinese smelters would be underwater. Now turning to our market projections, our fundamental outlook is stable for 2017 across the three markets for bauxite we expect the market to be in relative balance this year as the Chinese continue to stockpile the bauxite strategically, while seeking new sources of high quality consistently delivered material. Their desire to hold bauxite is driven by major sources of uncertainty in the markets, including potential changes to the Indonesian and Malaysian bauxite export policy. And the speed with which Chinese investment in Guinea can begin production. We continue to see this market as very constructive and ongoing discussions with current and potential customers give us confidence that we can continue to grow with high return business. For alumina we see the market in relative balance as well. In addition to the expectation of increasing Chinese imports, strong continued global demand and little competitive capacity available to restart, points to a market that continues to be strong. A supply deficit in 2016 has reduced inventories and we enter two 2017 with strong fundamentals. For metal we are forecasting a slight surplus in 2017 largely driven by increased Chinese production this 2016 concluded. Demand growth in this market remains strong with Chinese demand growth of 6% driven by end use market growth in the packaging, electrical, and transportation sectors. Ex-China growth of 2% is led by the North American market where we are forecasting a 3% demand growth this year. One important point to keep in mind, given the cost dynamics mentioned previously a stronger supply side response from China in the next couple of months could skew towards the tighter market for 2017. Alcoa Corporation stands ready to capitalize on improving markets but is also resolutely prepared should pricing swing downwards. We are focused on delivering strong results both in 2017 and beyond. Thus in closing I would like to reiterate what are our three key priorities. We will strengthen the balance sheet, we will reduce complexity, and we will drive returns. As it pertains to the balance sheet we will preserve cash optionality and whether we invest in small growth projects or use generated cash to deleverage we will be wise towards that cash. We also intend to actively manage our pension and OPEB obligations going forward. On reducing complexity we are examining and simplifying each of our processes. We're looking at everything from our capital project reviews to our financial systems to how we manage our people with a very, very simple goal to make Alcoa more nimble and to reduce our cost. To that end we are also setting a net performance goal of $50 million offsetting at least $125 million that we see in market cost pressures in 2017 in building on the significant gains that we saw in 2016. We remain committed to making sure that performance improvements hit our bottom line. And lastly we are focused on driving returns. Based on recent metal and alumina prices, we estimate 2017 adjusted EBITDA excluding special items to be between $2.1 billion and $2.3 billion. Two important notes about this estimate; first, we expect our productivity programs to show progressive improvements as the year advances. And second, please keep in mind that our first half will include the impact of our Portland smelter restart plus some seasonality driven by our decision to maximize energy earnings for the year by shifting some sales to the second half. And as we look towards the future we are also in the midst of planning three year targets for return on capital that we will introduce mid-year. To conclude we're pleased with what we've accomplished over the past year to achieve a healthy separation. We are excited about the value that we can add to our businesses and the opportunities in our markets and we are focused on driving results this year and beyond. With that we would love to turn it over to you to ask a few questions so that we can explore the results more fully.